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Ion Implantation and Synthesis of Materials - Studium

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144 11 Si Slicing <strong>and</strong> Layer Transfer: <strong>Ion</strong>-Cut11.2 Formation <strong>of</strong> SOI by the <strong>Ion</strong>-Cut ProcessThe formation <strong>of</strong> silicon on insulator (SOI) by the <strong>Ion</strong>-Cut process consists <strong>of</strong> foursteps (a) hydrogen ion implantation into a Si wafer; (b) cleaning <strong>of</strong> the bondsurfaces; (c) bonding <strong>of</strong> the implanted wafer to another substrate, e.g., a SiO 2capped Si wafer; <strong>and</strong> (c) annealing <strong>of</strong> the bonded wafers. During the heattreatment, the implanted hydrogen evolves into highly pressurized H 2 gas bubbles,which grow in size <strong>and</strong> ultimately lead to a crack propagation throughout thewhole hydrogen-implanted silicon wafer. The process is illustrated in Fig. 11.1.Hydrogen is introduced into a single crystal silicon wafer by H-ion implantationto a well-defined depth. After the ion implantation, the surfaces <strong>of</strong> theimplanted silicon wafer <strong>and</strong> another silicon wafer capped with a silicon dioxidelayer (the so-called stiffener or h<strong>and</strong>le wafer) undergo a modified RadioCorporation <strong>of</strong> America (RCA) clean – a surface cleaning process developed by theRCA). The cleaning step is necessary to remove surface contaminants introduced bythe H ion implantation process. The cleaning <strong>of</strong> the wafer surfaces prior to thebonding must be carried out very carefully to leave both surfaces free <strong>of</strong> particles<strong>and</strong> organic contaminations. The cleaning procedure results in hydrophilic cleanoxide surfaces on both substrates. The substrate surfaces are then bonded together.When the two substrates are pressed together, interactions between water adsorbedFig. 11.1. Schematic illustration <strong>of</strong> the <strong>Ion</strong>-Cut process for the production <strong>of</strong> SOI

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