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Surgil ESIA Report - Volume III - EKN

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Management procedure of the drilling wastes<br />

(cuttings barns) recycling, generated during<br />

production wells drilling in <strong>Surgil</strong> field<br />

<br />

<br />

humidity – Method of the technological control of the municipal sewerage treatment facilities<br />

operation. М, 1997.<br />

oil products content - RD 118.3839485.11-92 "Method of oil products definition in natural<br />

and sewage waters by column chromatography with the weight end”.<br />

Variants of methods for cuttings neutralizations. Considering, that cuttings humidity high<br />

enough, the neutralization was spent without introduction of additional water by the following variants<br />

of methods:<br />

1st variant. There was loaded into tank 100 weight parts of drilling cuttings, 115 weight<br />

parts of quicklime and 50 weight parts of water and mixed up within 5-10 minutes up to<br />

formation of uniform mass. Received mix by humidity of 25-30% was unloaded in specially<br />

allotted place. Cuttings humidity after 24 hours made 20-25%. Cutting was in paste-like<br />

condition.<br />

2nd variant. There was loaded into tank 100 weight parts of drilling cuttings, 125 weight<br />

parts of alabaster and 50 weight parts of water and mixed up within 5-10 minutes up to formation<br />

of uniform mass. Received mix by humidity of 25-30% was unloaded in specially allotted<br />

away place. Cuttings humidity after 24 hours made 20-25%. Cutting was in paste-like<br />

condition.<br />

3rd variant. There was loaded into tank 100 weight parts of drilling cuttings, 115 weight<br />

parts of quicklime and 50 weight parts of water and mix up within 5-10 minutes up to formation<br />

of uniform mass. Then, there were added 30 weight parts of liquid glass and mixed<br />

up within 5-10 minutes. Received mix by humidity of 20-25% was unloaded in specially allotted<br />

place. Drilling cuttings hardening time is 24 hours. Cuttings humidity after hardening<br />

is 10%.<br />

4th variant. There was loaded into tank 100 weight parts of drilling cuttings, 125 weight<br />

parts of alabaster and 50 weight parts of water and mixed up within 5-10 minutes up to formation<br />

of uniform mass. Then, there were added 30 weight parts of liquid glass and mixed<br />

up within 5-10 minutes. Received mix by humidity of 20-25% was unloaded in specially allotted<br />

place. Drilling cuttings hardening time is 24 hours. Cuttings humidity after hardening<br />

is 10%.<br />

Technological parameters of process by 3 variant. Analysis of drilling cuttings neutralization<br />

conditions and availability of technology realization in the conditions of oil field (on drilling<br />

site, after drilling works termination and disassembly of the drilling equipment) by all four considered<br />

variants has shown that the most reasonable is the technology providing use of quicklime and<br />

liquid glass (3rd variant). Drilling cuttings parameters (per 100 weight parts of drilling cuttings):<br />

Drilling cuttings humidity - 65-67%.<br />

Quicklime dose - 115w.p.<br />

Water dose – 50w.p.<br />

Quicklime and drilling cuttings mixing time - 5-10 minutes<br />

Liquid glass dose – 30w.p.<br />

Time of mixing with liquid glass - 5-10 minutes<br />

Received mix humidity - 20-25%<br />

Hardening time - 24 hour.<br />

Humidity after hardening - 10 %.<br />

Thus, the characteristic of auxiliary materials is selected on the basis of the following standards:<br />

Quicklime according to GOST 9179-77 “Construction lime”.<br />

Liquid glass according to TS 6-18-68-75. Module not less than 2.45.<br />

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