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Glossary<br />

ABC inventory control: an approach to inventory control<br />

that classes inventory by its usage value and varies the<br />

approach to managing it accordingly.<br />

Acceptance sampling: a technique of quality sampling<br />

that is used to decide whether to accept a whole batch<br />

of products (and occasionally services) on the basis of a<br />

sample; it is based on the operation’s willingness to risk<br />

rejecting a ‘good’ batch and accepting a ‘bad’ batch.<br />

Active interaction technology: customer processing<br />

technology with which a customer interacts directly, for<br />

example, cash machines.<br />

Activity: as used in project management, it is an identifiable<br />

and defined task, together with event activities form<br />

network planning diagrams.<br />

Aggregated planning and control: a term used to indicate<br />

medium-term capacity planning that aggregates different<br />

products and services together in order to get a broad<br />

view of demand and capacity.<br />

Agility: the ability of an operation to respond quickly and<br />

at low cost as market requirements change.<br />

Allowances: term used in work study to indicate the extra<br />

time allowed for rest, relaxation and personal needs.<br />

Andon: a light above a workstation that indicates its state,<br />

whether working, waiting for work, broken down, etc.;<br />

Andon lights may be used to stop the whole line when<br />

one station stops.<br />

Annual hours: a type of flexitime working that controls<br />

the amount of time worked by individuals on an annual<br />

rather than a shorter basis.<br />

Anthropometric data: data that relate to people’s size,<br />

shape and other physical abilities, used in the design of<br />

jobs and physical facilities.<br />

Anticipation inventory: inventory that is accumulated to cope<br />

with expected future demand or interruptions in supply.<br />

Appraisal costs: those costs associated with checking, monitoring<br />

and controlling quality to see if problems or errors<br />

have occurred, an element within quality-related costs.<br />

Attributes of quality: measures of quality that can take one<br />

of two states, for example, right or wrong, works or does<br />

not work, etc.<br />

Auto-ID: abbreviation for automated identification; a device<br />

incorporating a memory chip into which is embedded<br />

a unique 95-bits-long electronic product code (ePC)<br />

that uniquely identifies an individual part or product,<br />

it enables the exact state and location of a part or component<br />

to be tracked through its life.<br />

Automated guided vehicles (AGVs): small, independently<br />

powered vehicles that move material to and from valueadding<br />

operations.<br />

Back-office: the low-visibility part of an operation.<br />

Backward scheduling: starting jobs at a time when they<br />

should be finished exactly when they are due, as opposed<br />

to forward scheduling.<br />

Balancing loss: the quantification of the lack of balance in<br />

a production line, defined as the percentage of time not<br />

used for productive purposes with the total time invested<br />

in making a product.<br />

Bar code: a unique product code that enables a part or product<br />

type to be identified when read by a bar-code scanner.<br />

Basic time: the time taken to do a job without any extra<br />

allowances for recovery.<br />

Batch processes: processes that treat batches of products<br />

together, and where each batch has its own process route.<br />

Bath-tub curve: a curve that describes the failure probabilty<br />

of a product, service or process that indicates<br />

relatively high probabilities of failure at the beginning<br />

and at the end of the life cycle.<br />

Behavioural job design: an approach to job design that<br />

takes into account individuals’ desire to fulfil their needs<br />

for self-esteem and personal development.<br />

Benchmarking: the activity of comparing methods and/or<br />

performance with other processes in order to learn from<br />

them and/or assess performance.<br />

Bill of materials (BOM): a list of the component parts<br />

required to make up the total package for a product or<br />

service together with information regarding their level in<br />

the product or component structure and the quantities<br />

of each component required.<br />

Blueprinting: a term often used in service design to mean<br />

process mapping.<br />

Bottleneck: the capacity-constraining stage in a process; it<br />

governs the output of the whole process.<br />

Bottom-up: the influence of operational experience on<br />

operations decisions.<br />

Brainstorming: an improvement technique where small<br />

groups of people put forward ideas in a creative free-form<br />

manner.<br />

Break-even analysis: the technique of comparing revenues<br />

and costs at increasing levels of output in order to establish<br />

the point at which revenue exceeds cost, that is the<br />

point at which it ‘breaks even’.

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