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3 Fundamentals of press design

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82 <strong>Fundamentals</strong> <strong>of</strong> <strong>press</strong> <strong>design</strong><br />

<strong>of</strong>f center<br />

die force<br />

250 bar<br />

opposing supporting torques exerted on the two sides counteract the<br />

tilt moment. The maximum deviation measured at the parallel control<br />

cylinders is between 0.6 and 0.8 mm during drawing, bending and<br />

forming operations.<br />

3.3.4 Stroke limitation and damping<br />

Fig. 3.3.6<br />

Full-stroke parallel control <strong>of</strong> the <strong>press</strong> slide<br />

The deformation depth, which depends on the slide position, is determined<br />

in hydraulic <strong>press</strong>es by the switchover point at the bottom dead<br />

center (BDC) (Fig. 3.3.1). Depending on speed, the slide travels past this<br />

switchover point by a few millimeters. However, repeatability remains<br />

within close limits, meaning that the slide is reversed at the BDC with sufficient<br />

accuracy for most forming operations. However, if a tolerance <strong>of</strong><br />

less than 1mm is required, a mechanical stroke limitation is called for. In<br />

combination with a hydraulic damping system, this can achieve a marked<br />

reduction in the blanking shock involved in <strong>press</strong>work (Fig. 3.3.7). There<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998

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