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3 Fundamentals of press design

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Basic terms<br />

in which � 1 is deformation in one principle axis and � 2 and � 3 in the<br />

other two principle axes. This equation will give, for example, the<br />

amount <strong>of</strong> com<strong>press</strong>ion in a body with height h (Fig. 2.2.1). � is calculated<br />

from the com<strong>press</strong>ion relative to the starting measurement e or<br />

from the relative deformation<br />

h1 – h0<br />

Δh<br />

ε1 = = ,<br />

h h<br />

0 0<br />

in which h 0 stands for the height <strong>of</strong> the body before com<strong>press</strong>ion and<br />

h 1 the final height <strong>of</strong> the body after com<strong>press</strong>ion:<br />

h1<br />

ϕ1= ln = ln 1<br />

+ ε<br />

h<br />

0<br />

( )<br />

In accordance with the law <strong>of</strong> volume constancy, according to which<br />

the volume is not altered by the deformation process (Fig. 2.2.1), the<br />

sum <strong>of</strong> all deformation values is always equal to zero:<br />

l 0<br />

F<br />

b 0<br />

h 0<br />

ϕ + ϕ + ϕ =<br />

1 2 3 0<br />

V= l b h = V = l b h<br />

0 0 0 0 1 1 1 1<br />

Fig. 2.2.1 Dimensional changes in frictionless upsetting <strong>of</strong> a cube<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

l 1<br />

b 1<br />

h 1<br />

27

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