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3 Fundamentals of press design

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224 Sheet metal forming and blanking<br />

force and force-displacement, a link-driven <strong>press</strong> can be loaded within<br />

the work range considerably higher and further away from the BDC<br />

than comparable eccentric <strong>press</strong>es, because the link-driven <strong>press</strong> has a<br />

steeper force-displacement curve (torque characteristic).<br />

Consequently, a link-driven <strong>press</strong> can achieve higher stroking rates<br />

than an eccentric <strong>press</strong> depending on the drawing depth – the greater<br />

the drawing depth, the greater the increase. If the stroking rate is not<br />

increased, the lower impact speed results in improved drawing conditions.<br />

Even low grade sheet metals can be successfully processed. In<br />

addition, there is less wear and tear on the die and draw cushion, as<br />

well as on the clutch and brake.<br />

Under practical conditions, the motion curve <strong>of</strong> a link-driven <strong>press</strong><br />

with automatic part transport is configured so as to reduce the impact<br />

speed. Therefore, and also due to the use <strong>of</strong> double-helical gears in the<br />

drive system, noise is additionally reduced by up to 8 dB(A).<br />

Number <strong>of</strong> <strong>press</strong>es<br />

The number <strong>of</strong> <strong>press</strong>es which make up a line depends on the number <strong>of</strong><br />

operations required to process the part in question (cf.Sect. 4.1.1). In<br />

general terms, an attempt is made to reduce the number <strong>of</strong> <strong>press</strong>es and<br />

thus also the number <strong>of</strong> necessary dies.<br />

Fig. 4.4.20 Hydraulic <strong>press</strong> line automated by robots<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998

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