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3 Fundamentals of press design

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Press types and <strong>press</strong> construction<br />

ing the correct distribution <strong>of</strong> material and configuration <strong>of</strong> transitional<br />

radii between the bed and uprights, as well as between the uprights and<br />

<strong>press</strong> crown, it is possible to avoid exceeding the maximum permissible<br />

stress levels, also at rated force. Another benefit <strong>of</strong> FEM-calculated components<br />

is the ability to save on material not needed to ensure rigidity.<br />

On top <strong>of</strong> the <strong>press</strong> bed lies the bed plate (bolster plate) used to center<br />

and hold down the lower half <strong>of</strong> the die (Fig.3.1.1and cf. Sect. 3.4). The<br />

bolster plates on the <strong>press</strong> bed and the slide are screwed into place to<br />

allow simple removal, for example to alter the T-notch configuration, to<br />

retr<strong>of</strong>it hydraulic clamping devices or to adapt the openings to new<br />

<strong>press</strong>ing requirements.<br />

3.1.2 Slide drive<br />

The <strong>press</strong> frame absorbs all the forces acting on the <strong>press</strong>, and guides<br />

the slide together with the upper die. The slide, which is moved in the<br />

vertical direction by a drive system acting in the <strong>press</strong> crown, transfers<br />

the forming or blanking force to the die. Alongside this type <strong>of</strong> top driven<br />

<strong>press</strong>, there are <strong>press</strong>es whose drive system is located in the <strong>press</strong><br />

bed. This type <strong>of</strong> bottom-driven <strong>press</strong> is used primarily for solid forming,<br />

specifically as coining <strong>press</strong>es (cf. Fig. 3.2.5). A basic difference exists<br />

between displacement-related, force-related and work-related <strong>press</strong>es. The<br />

one-pointconfiguration two-pointconfiguration four-pointconfiguration<br />

Fig. 3.1.3 Connecting rod forces at the slide in one-, two- and four-point <strong>press</strong>es<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

37

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