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3 Fundamentals of press design

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6 Basic principles <strong>of</strong> metal forming<br />

to achieve certain useful properties. Such processes include heat treatment<br />

processes such as hardening or recrystallization annealing.<br />

Forming – as the technology forming the central subject matter <strong>of</strong> this<br />

book – is defined by DIN 8580 as manufacturing through the threedimensional<br />

or plastic modification <strong>of</strong> a shape while retaining its mass<br />

and material cohesion. In contrast to deformation, forming is the modification<br />

<strong>of</strong> a shape with controlled geometry. Forming processes are<br />

categorized as chipless or non-material removal processes.<br />

In practice, the field <strong>of</strong> “forming technology” includes not only the<br />

main category <strong>of</strong> forming but also subtopics, the most important <strong>of</strong><br />

which are dividing and joining through forming (Fig.2.1.2). Combinations<br />

with other manufacturing processes such as laser machining or casting<br />

are also used.<br />

2.1.2 Forming<br />

Forming techniques are classified in accordance with DIN 8582<br />

depending on the main direction <strong>of</strong> applied stress (Fig.2.1.3):<br />

–forming under com<strong>press</strong>ive conditions,<br />

–forming under combined tensile and com<strong>press</strong>ive conditions,<br />

–forming under tensile conditions,<br />

–forming by bending,<br />

–forming under shear conditions.<br />

forming under com<strong>press</strong>ive<br />

conditions<br />

forming under com<strong>press</strong>ive<br />

and tensile conditions<br />

forming parting joining<br />

forming under tensile conditions<br />

forming by bending<br />

forming under shear conditions<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

dividing<br />

joining through forming<br />

Fig. 2.1.2<br />

Production<br />

processes<br />

used in<br />

the field<br />

<strong>of</strong> forming<br />

technology

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