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3 Fundamentals of press design

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Shearing lines<br />

Fig. 4.6.21 Automatic die change using a die changeover cart<br />

Larger rotor and stator laminations, in contrast, are still arranged in<br />

accordance with their notching pattern in the die, stacked on mandrels<br />

or in magazines up to a preselected stack height and conveyed out <strong>of</strong><br />

the <strong>press</strong> by means <strong>of</strong> transport systems. A sequence <strong>of</strong> stacks <strong>of</strong> varying<br />

heights, for example for ventilated motors, can also be programmed.<br />

Another method for the ordered unloading <strong>of</strong> electric laminations is<br />

by punch-bundling (Fig. 4.6.22). For this purpose, additional punches<br />

are located in the die set and they punch for example lugs, cams or neps<br />

into the laminations. During the cut-out process, these raised areas<br />

<strong>press</strong> the laminations into the corresponding recess in the previously<br />

punched part (Fig. 4.6.23). Once the required stack height has been<br />

reached, the following lamination is pierced where the raised area is<br />

prior to bundling by means <strong>of</strong> a piercing hole punch. This ensures that<br />

the pierced lamination is not able to link up with the previous lamination<br />

and becomes the first lamination <strong>of</strong> the new stack.<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

309

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