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3 Fundamentals of press design

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354 Sheet metal forming and blanking<br />

11<br />

11<br />

8<br />

10 7 7<br />

14<br />

5<br />

2 3<br />

18<br />

6 4<br />

15<br />

18<br />

1<br />

13<br />

7 7<br />

12<br />

Fig. 4.7.23 Moving punch system, complete blanking die:<br />

1 blanking punch; 2 blanking plate; 3 ejector; 4 guide/vee-ring plate;<br />

5 inner form punch; 6 inner form ejector pin; 7 <strong>press</strong>ure pins; 8 back-up plate;<br />

9 holding ring; 10 piercing punch retaining plate; 11 <strong>press</strong>ure pad;<br />

12 punch base; 13 ejector bridge; 14 base plate; 15 latch bolt;<br />

16 upper frame; 17 lower frame; 18 gib unit<br />

positioned by means <strong>of</strong> the <strong>press</strong> frame's column gib 18. The blanking<br />

and guide plate are fixed using the latch bolt 15.<br />

Thefixed punch systemis suitable for all die types – in particular for the<br />

manufacture <strong>of</strong> thick, large parts (Fig. 4.7.24). The blanking punch 1 is<br />

positioned on a hardened <strong>press</strong>ure plate 9 on the upper die-set 16, and<br />

is permanently positioned and fastened to the upper die-set 16. The precisely<br />

fitted guide plate 15 and the vee-ring plate 8, which bear the latch<br />

bolts 14, guarantee the fitting precision <strong>of</strong> the blanking punch 1 relative<br />

to the blanking plate 2 by means <strong>of</strong> the column gib unit 18 <strong>of</strong> the frame.<br />

The inner form slugs are stripped from the blanking punch 1 by the<br />

inner form ejectors 6 and 7. Pressure is applied on the ejectors 6 and 7<br />

and the vee-ring plate 8 by the vee-ring piston <strong>of</strong> the <strong>press</strong> via <strong>press</strong>ure<br />

pins 13. Pressure pins 13 transmit the force <strong>of</strong> the vee-ring during the<br />

blanking process and the stripping force during the stripping cycle.<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

9<br />

17<br />

16

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