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3 Fundamentals of press design

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Shearing lines<br />

Fig. 4.6.1 Slitting line<br />

programmed width. Width-adjustable shears permit easy trimming <strong>of</strong><br />

sheet metal coils <strong>of</strong> different widths.<br />

The brake frame applies the necessary restraining force to the slit<br />

sheet metal, thus allowing it to be recoiled under sufficient tension.<br />

The specific tensile stress levels in the coiling lines lie between 10 and<br />

20 N/mm 2 . The brake frame used depends on the type <strong>of</strong> coil stock<br />

processed, the treatment or coating <strong>of</strong> the metal surface, the necessary<br />

coiling quality and the thickness and strength <strong>of</strong> the sheet metal. An<br />

underlying difference is drawn between plate-type brakes and rotating<br />

brake systems. The plate-type brake applies <strong>press</strong>ure through braking<br />

felt-carrying plates positioned above and below onto the surface <strong>of</strong> the<br />

sheet metal. Because <strong>of</strong> the 100 % slip between the braking felt and the<br />

surface <strong>of</strong> the coil material, this braking method can only be used on<br />

sufficiently insensitive surfaces. The braking energy generates heat in<br />

the slit coil. Where rotating brake systems are used, slip can be reduced to<br />

5 %, avoiding damage <strong>of</strong> the material surface.<br />

A coil loop must be provided between the circular shear and the brake<br />

frame. This is used to accommodate the length differences in coiling<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

285

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