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3 Fundamentals of press design

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Index<br />

flying shear 288<br />

flywheel 51-54, 60 f., 200, 293<br />

foaming 380<br />

folding 375<br />

folding die 142<br />

–, restrike edge bending die<br />

144<br />

force 29 f., 49-51, 53<br />

–, bending force 372<br />

–, blank holder force 44, 47 f.,<br />

171 f.<br />

–, blanking force 274, 276 f.,<br />

332, 342, 356 f.<br />

–, counterforce 332, 342, 353,<br />

355-357, 360<br />

–, direct/indirect application<br />

29<br />

–, forming 168, 173, 188 f., 472<br />

–, friction force 179 f.<br />

–, mandrel friction force 476<br />

–, <strong>press</strong>ing force 506<br />

–, reaction force 188 f.<br />

–, restraining force 285<br />

–, return stroke force 274<br />

–, shearing force 458<br />

–, slide force 188 f., 342<br />

–, straightening force 388<br />

–, vee-ring force 356 f., 360<br />

force measurement 402 f.<br />

force requirement 282, 469-477<br />

force-stroke diagram 50<br />

force-time curve 292, 402<br />

forged part 522<br />

forging 91, 433, 437-439, 451f.<br />

–, flashless 502<br />

–, hammer forging 7<br />

forging hammer 38, 50<br />

fork turning device 221<br />

formability 25, 31, 450<br />

formed element 343<br />

forming 5 f.<br />

– after heating 26<br />

– with a lasting change in<br />

strength property 26<br />

– with temporary change in<br />

strength property 26<br />

– without heating 26<br />

amount <strong>of</strong> deformation 27, 157,<br />

438, 449, 467, 471<br />

–, maximum 470<br />

forming by bending 6, 16<br />

forming by forcing through an<br />

orifice 8 f., 433<br />

forming distance 50 f., 54<br />

forming efficiency factor 29<br />

forming force 168, 173, 188 f.,<br />

472<br />

forming <strong>press</strong>ure 472<br />

–, average 472<br />

– on the container wall 473<br />

forming process 6 f.<br />

–, classification 6<br />

forming under combined tensile<br />

and com<strong>press</strong>ive conditions<br />

6, 10-13<br />

–, process 156<br />

forming under com<strong>press</strong>ive<br />

conditions 6-8<br />

forming under shear conditions<br />

6, 17 f.<br />

forming under tensile<br />

conditions 6, 14 f.<br />

–, process 156<br />

forming work 53, 472<br />

–, specific forming work 472<br />

forward cup extrusion 440<br />

forward extrusion 433 f.<br />

forward rod extrusion 469-473<br />

forward tube extrusion 474<br />

four-point configuration 39<br />

four-upright <strong>press</strong> 426 f.<br />

fracture 346<br />

frame <strong>press</strong> 426, 428<br />

free buckling length 418 f.<br />

free expansion 418<br />

free extrusion 8 f., 433, 435, 445,<br />

448, 470, 475 f.<br />

free hydr<strong>of</strong>orming 406<br />

free upsetting 477<br />

friction 179-185<br />

–, solid body 180<br />

friction force 179 f.<br />

friction modifier 184<br />

frictional shear stress 180<br />

full form casting 143<br />

full-stroke parallelism control<br />

81 f.<br />

gear 65 f., 519<br />

gear drive 65 f.<br />

gearing 435<br />

geometrical accuracy 443 f.<br />

geometry <strong>of</strong> the die 123<br />

geometry <strong>of</strong> workpiece 123<br />

glass fiber-reinforced<br />

thermoplastics 251<br />

gluing 380<br />

greasing 220, 455<br />

gripper 479<br />

gripper rail 35<br />

guidance ratio 41<br />

guidance system 134<br />

guide plate 353 f.<br />

Guldin’s law 466 f.<br />

hammer forging 7<br />

hardness 448<br />

hardness testing 122<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

hat section 377<br />

hazard analysis with risk<br />

assessment 114<br />

heat ageing 453<br />

heat treatment 369, 423 f.,<br />

449 f., 453, 457 f., 497<br />

hemming/flanging 23<br />

high speed cutting (HSC)<br />

136<br />

high-performance transfer<br />

<strong>press</strong> 200<br />

high-<strong>press</strong>ure spray system<br />

521<br />

high-speed blanking line<br />

291-297, 307, 391, 536<br />

high-speed steel 497, 499 f.<br />

hole diameter 273<br />

hole pattern 318 f.<br />

hollow face 275<br />

home try-out 130<br />

hopper 529, 531<br />

horizontal cylinder 406 f., 416 f.,<br />

420 f., 426-428<br />

horizontal <strong>press</strong> 513 f.<br />

host computer 427<br />

hot extrusion 445<br />

hot forging flow curve 451<br />

hot forging tool steel 498-500<br />

hot forming 26, 437-439, 506<br />

hot forming line 520-522<br />

hot rinsing 462 f.<br />

hot rolling 456<br />

–, hot-rolled coil stock 456<br />

hybrid <strong>press</strong> 203-205<br />

hydraulic brake 293<br />

hydraulic coupling 293<br />

hydraulic cylinder 39, 75<br />

hydraulic drive 76<br />

hydraulic medal minting <strong>press</strong><br />

540<br />

hydraulic oil 77<br />

–, com<strong>press</strong>ibility 78<br />

hydraulic <strong>press</strong> 38, 73-85<br />

–, cycle time 74<br />

–, displacement/time<br />

diagram 74<br />

–, drive 73-77<br />

–, drive power 73<br />

–, slide cylinder 75<br />

hydraulic redundancy 97<br />

hydraulic system 76<br />

–, service unit 77<br />

–, valve control system 77<br />

hydro-dynamic fluid lubrication<br />

180<br />

hydr<strong>of</strong>orming 405-432<br />

–, component development<br />

413<br />

–, cycle time 429<br />

–, fields <strong>of</strong> application 412<br />

551

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