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3 Fundamentals of press design

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242 Sheet metal forming and blanking<br />

ical solution is to integrate a large-panel transfer <strong>press</strong> into the production<br />

process when a model change is made and when new die sets have<br />

to be manufactured.<br />

Die change<br />

In large-panel transfer <strong>press</strong>es, dies are also exchanged using moving bolsters<br />

which move automatically in and out on the left and right <strong>of</strong> the<br />

<strong>press</strong>, in some cases simultaneously (cf. Fig.3.4.4). The die change area is<br />

safeguarded by light barriers and partially monitored by video cameras.<br />

The die changeover sequence is depicted in a die change diagram.<br />

Initially, the part-specific contoured nests <strong>of</strong> the intermediate stations<br />

are automatically transferred to the moving bolster. The part <strong>of</strong> the<br />

gripper rails between the uprights to which the part-specific grippers<br />

are attached, must be exchanged as part <strong>of</strong> the die change process.<br />

<strong>press</strong>ure<br />

pins<br />

diecushion<br />

box<br />

<strong>press</strong>ure<br />

column<br />

liftingbridge<br />

displacement<br />

cylinders<br />

liftingcylinder<br />

Fig. 4.4.33 Hydraulic four-point draw cushion with <strong>press</strong>ure pins<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998

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