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3 Fundamentals of press design

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504 Solid forming (Forging)<br />

daylight<br />

slide<br />

oil cushion annular piston<br />

bed<br />

neutral plate<br />

for the closing<br />

system<br />

counterpunch<br />

cushion pins<br />

neutral plate<br />

for the closing<br />

system<br />

Fig. 6.7.10 Multiple-station die set with hydraulic closing systems<br />

at the top and bottom <strong>of</strong> each station<br />

wards into the <strong>press</strong> bed via a counterpunch are absorbed centrally.<br />

This determines the minimum inside diameter <strong>of</strong> the annular piston.<br />

As a guideline, the closing force can be estimated to be 0.6 to 0.9 times<br />

the punch load. The required closing force depends on whether a completely<br />

closed (or trapped) die set is being used or forging takes place<br />

through extrusion shoulders into a free space. In the case <strong>of</strong> completely<br />

closed (trapped) die sets, the closing system also serves to apply an<br />

axial pre-stress on the parting line <strong>of</strong> the dies, that are subjected to high<br />

loads.<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998

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