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3 Fundamentals of press design

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152 Sheet metal forming and blanking<br />

Fig. 4.1.21<br />

Rotating the slide <strong>of</strong> a hydraulic<br />

try-out <strong>press</strong><br />

upper stop position. After being taken out <strong>of</strong> the back <strong>of</strong> the <strong>press</strong> on<br />

the pallet truck, the top die is accessible from all sides. This allows convenient<br />

and time-saving reworking to be carried out. After reverse rotation,<br />

the die does not need to be repositioned as it is already positioned<br />

by the clamping plate on the pallet truck.<br />

The electrical system <strong>of</strong> a try-out <strong>press</strong> includes a sensor system for<br />

measuring the setting parameters for each die. Sensors for measuring<br />

various process parameters and a data acquisition system allow to perform<br />

statistical evaluation. The optimal setting parameters are saved<br />

and made available as input into the control system <strong>of</strong> the production<br />

<strong>press</strong>. In order to achieve production-like conditions in hydraulic tryout<br />

<strong>press</strong>es, any elastic deformations or <strong>of</strong>f-center movements <strong>of</strong> the<br />

slide, which are detected at the die and the production line must be<br />

considered by the control system.<br />

During run-in, the dies need to be frequently moved in and out <strong>of</strong><br />

the <strong>press</strong>. A moving bolster allows this work to be carried out faster and<br />

more safely (cf. Fig.3.4.3). In a try-out center for example, several try-<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998

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