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3 Fundamentals of press design

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Fine blanking<br />

subsequently quenched and tempered. Gear teeth and various chain<br />

wheels can also be highly economically fine blanked.<br />

4.7.3 Fine blanking tools<br />

Tool types<br />

Internally and externally contoured parts are produced in a single<br />

stroke <strong>of</strong> the slide using complete blanking dies. The blanking burr is<br />

located on the same side for both the inside and outside contour. Parts<br />

manufactured in this way exhibit a high degree <strong>of</strong> flatness. The dimensional<br />

tolerances <strong>of</strong> the parts depend largely on the manufacturing<br />

quality <strong>of</strong> the die. Tolerances in the coil feed do not influence the<br />

dimensional tolerances <strong>of</strong> the blank.<br />

Due to the complex part geometries involved, in the case <strong>of</strong> progressive<br />

blanking dies, blanking <strong>of</strong> part contours takes place in a number <strong>of</strong><br />

stages (cf. Sect. 4.1.1). For internal transfer from one station to the next<br />

within the die, the part remains in the strip or scrap web. These are<br />

referred to as pre-piercing dies whereby the pre-piercing process can<br />

take place in one or more stages and is performed prior to blanking <strong>of</strong><br />

the outside contour. Here, the differences in feed exert an influence on<br />

Fig. 4.7.20 Fine blanked parts used in the automobile industry<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

351

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