3 Fundamentals of press design

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322 Sheet metal forming and blanking The widespread popularity of MS Windows as a graphic user interface has provided a platform for many software suppliers to offer efficient software solutions – also in the field of process visualization, which provides users with an ergonomically configured representation of production sequences. Through integration in MS windows, communication is possible with other Windows applications via the “dynamic data exchange (DDE)” interface. Drivers for the relevant PLC systems are required for communication between the process visualization system and the “programmable logic controller (PLC)”. Line operating and information system The line operating and information system (ABI-Plus) is a modular, open-ended and flexible software system designed to address present and future press automation requirements. ABI-Plus helps reduce machine and production line standstill periods, and so contributes towards improved productivity as well as greater flexibility. Process visualization For ABI-Plus, a standard commercially available process visualization system was selected as the core of the overall system. The operator is able to monitor and control the process either interactively or automatically through the control system. The man-machine interface provides an optical representation of the machine status with the aid of dynamic graphics and real images (Fig.4.6.35). Intervention in the process is possible using the softkeys. The user is guided through the various operating modes such as set-up, automatic continuous operation or die change on a step-by-step basis. The process parameters are entered using an alphanumeric keypad and feasibility tested by the program. If a machine error occurs, the relevant error message with date and time is superimposed on the screen mask currently being used. The operator is able to access the troubleshooting module in order to localize the fault and remedy it if necessary. The need of a machine maintenance interval is also indicated to the operator by means of a flashing maintenance symbol. Tool data management Another module of the ABI-Plus is a comprehensive tool data management system which allows all die-specific data and machine settings to Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998
Shearing lines Fig. 4.6.35 Machine status display be entered, edited, stored and transferred to the PLC(Fig. 4.6.36). For all of these activities, the operator is offered support in the form of symbols and graphic images, as well as being able to delete, rename and copy tool data records at will. The number of tool data records which can be stored depends on the storage capacity of the industrial PC. Failure diagnostics module If a machine failure is signalled, the operator is able to access the failure diagnostics module by pressing a softkey and have the possible error causes and the relevant repair process with the necessary work stages displayed on screen (Fig. 4.6.37). For each work stage, an instruction text with a real image and, where necessary, also circuit diagrams, hydraulic plans or technical drawings are displayed. The relevant section of the illustration is highlighted by an icon. For each error message, the operator is able to enter the date, the name of the processing staff member and a commentary for the records. Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998 323
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Metal Forming Handbook /Schuler (c)
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123 METAL FORMING Metal Forming Han
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Preface Following the long traditio
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Contributors ADAM, K., Dipl.-Ing. (
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Contents Index of formula symbols .
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Contents 3.6.5 Measures to be under
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Contents 5.3 Component development
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Index of formula symbols � rib an
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Index of formular symbols d inner d
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Index of formular symbols p G avera
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1 Introduction Technology has exert
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Introduction Fig. 1.1 L. Schuler, M
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2 Basic principles of metal forming
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Methods of forming and cutting tech
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2 Basic principles of metal forming
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Basic terms in which � 1 is defor
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Basic terms cation of an exterior f
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Basic terms fracture, this characte
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3 Fundamentals of press design 3.1
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Press types and press construction
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Mechanical presses , distance s[m]
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Mechanical presses stress on the fr
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Mechanical presses stroke [mm] 900
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Mechanical presses This offers a nu
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Mechanical presses or bottom mounte
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Mechanical presses In crossbar tran
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Mechanical presses with a long serv
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Mechanical presses Fig. 3.2.9 Drive
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Mechanical presses Overload safety
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Mechanical presses Slide cushion So
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Mechanical presses imum pneumatic p
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Hydraulic presses Design of the dri
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Hydraulic presses pumps suspended i
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Hydraulic presses pressure in the p
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Hydraulic presses F 4 I P (F ) max
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Hydraulic presses are two variation
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Hydraulic presses presscrown retain
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Changing dies to a weight of 3 t pr
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Changing dies gearwithguidinggroove
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Changing dies are changed in solid
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Changing dies hydraulic clamping me
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Press control systems 3.5.3 Operati
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Press control systems 3.5.4 Structu
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Press control systems The communica
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Press control systems Fig. 3.5.5 PL
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Press control systems Fig. 3.5.7 Sw
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Press control systems Other approac
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Press safety and certification 3.6.
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Press safety and certification with
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Press safety and certification - st
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Press safety and certification Manu
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Press safety and certification pres
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Press safety and certification 3.6.
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Press safety and certification tion
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Casting components for presses Fig.
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4 Sheet metal forming and blanking
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Principles of die manufacture icall
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Principles of die manufacture becau
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Principles of die manufacture go-ah
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Principles of die manufacture produ
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Principles of die manufacture Fig.
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Principles of die manufacture a b c
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Principles of die manufacture the p
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Metal Forming Handbook / Schuler (c
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Principles of die manufacture 0.00
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Principles of die manufacture blank
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Principles of die manufacture how i
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Principles of die manufacture spott
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Deep drawing and stretch drawing me
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Deep drawing and stretch drawing In
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Deep drawing and stretch drawing ac
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Deep drawing and stretch drawing 3
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Deep drawing and stretch drawing 20
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Deep drawing and stretch drawing β
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Deep drawing and stretch drawing Ex
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Deep drawing and stretch drawing Bl
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Deep drawing and stretch drawing bl
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Deep drawing and stretch drawing Ta
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Deep drawing and stretch drawing Au
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Deep drawing and stretch drawing Ti
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Deep drawing and stretch drawing Hi
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Deep drawing and stretch drawing -
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Deep drawing and stretch drawing -
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Deep drawing and stretch drawing se
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Deep drawing and stretch drawing fo
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Deep drawing and stretch drawing pu
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Deep drawing and stretch drawing ag
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Coil lines Fig. 4.3.1 Coil line for
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Coil lines Fig. 4.3.3 Compact desig
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Sheet metal forming lines In the ca
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Sheet metal forming lines Fig. 4.4.
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Sheet metal forming lines ing of th
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Sheet metal forming lines (Fig. 4.4
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Sheet metal forming lines The two l
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Sheet metal forming lines 1,860mm a
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Sheet metal forming lines ver’s c
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Sheet metal forming lines During th
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Sheet metal forming lines 4.4.4 Des
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Sheet metal forming lines individua
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Sheet metal forming lines As early
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Sheet metal forming lines In modern
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Sheet metal forming lines 4.4.6 Tra
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Sheet metal forming lines protects
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Sheet metal forming lines Within th
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Sheet metal forming lines power req
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Sheet metal forming lines Press lay
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Sheet metal forming lines higher st
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Sheet metal forming lines Draw cush
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Sheet metal forming lines These com
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Sheet metal forming lines motion cu
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Sheet metal forming lines increase
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Sheet metal forming lines (cf. Fig.
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Sheet metal forming lines larly str
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Sheet metal forming lines ing parts
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Sheet metal forming lines - efficie
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Sheet metal forming lines - Automat
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Sheet metal forming lines Local ope
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Sheet metal forming lines modules a
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Sheet metal forming lines Table 4.4
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Sheet metal forming lines sion foll
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Blanking processes to complete brea
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Page 293 and 294: Blanking processes 56.8% 65.0% 67.4
Page 295 and 296: Blanking processes a configuration
Page 297 and 298: Blanking processes flat punch U bev
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Page 303 and 304: Blanking processes 0.18 10 10.36 27
Page 305 and 306: Shearing lines Fig. 4.6.1 Slitting
Page 307 and 308: Shearing lines The blanking process
Page 309 and 310: Shearing lines Blanking presses for
Page 311 and 312: Shearing lines 4.6.3 High-speed bla
Page 313 and 314: Shearing lines mass counterbalance
Page 315 and 316: Shearing lines Fig. 4.6.9 Influence
Page 317 and 318: Shearing lines Fig. 4.6.11 Rotor an
Page 319 and 320: Shearing lines Fig. 4.6.13 Complete
Page 321 and 322: Shearing lines Fig. 4.6.15 Complete
Page 323 and 324: Shearing lines Fig. 4.6.17 Flexible
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Page 331 and 332: Shearing lines Fig. 4.6.24 Passenge
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Page 387 and 388: Bending Table 4.8.1 gives the small
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Bending F F b or b 2 b ⋅s ⋅R =
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Bending Fig. 4.8.7 Roll forming: ro
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Bending Fig. 4.8.13 Hat sections Fi
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Bending Table 4.8.3: Material coeff
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Bending The roll stand for profile
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Bending frame Fig. 4.8.23 Work shaf
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Bending Fig. 4.8.25 Roller straight
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Bending W W t t W Wma s Fig. 4.8.28
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4 Sheet metal forming and blanking
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Organization of stamping plants Whe
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Organization of stamping plants Tab
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Organization of stamping plants lic
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Organization of stamping plants bat
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Organization of stamping plants Tab
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Organization of stamping plants ele
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Organization of stamping plants une
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5 Hydroforming 5.1 General One of t
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Process technology and example appl
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5 Hydroforming 5.3 Component develo
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Component development a component d
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Component development 100% D D 75%
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Component development Pure expansio
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Die engineering diameter and stroke
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5 Hydroforming 5.5 Materials and pr
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Materials and preforms for producin
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Presses for hydroforming Controllab
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5 Hydroforming 5.7 General consider
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General considerations inward hole
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6 Solid forming (Forging) 6.1 Gener
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General lets that can be produced t
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General Fig. 6.1.4 Examples of coin
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General Table 6.1.1: Comparison bet
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6 Solid forming (Forging) 6.2 Benef
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Benefits of solid forming 6.2.2 Wor
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Benefits of solid forming range”
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Benefits of solid forming sions fro
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Benefits of solid forming Where no
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Materials, billet production and su
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Formed part and process plan requir
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Formed part and process plan 6.4.2
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6 Solid forming (Forging) 6.5 Force
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Force and work requirement d 0 d 2
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Force and work requirement For die
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Force and work requirement The mini
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Force and work requirement dies) (c
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Part transfer There is a broad rang
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Part transfer For cold forming proc
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6 Solid forming (Forging) 6.7 Die d
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Die design wedge adjustment auxilia
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Die design Table 6.7.1: Modular sys
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Die design Fig. 6.7.5 Shearing die
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Die design for radial stress � r
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Die design The off-center applied f
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Die design Table 6.7.4: Heat treatm
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Die design Powder metal-manufacture
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Die design ledeburitic 12 % chromiu
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Die design system integrated into b
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6 Solid forming (Forging) 6.8 Press
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Presses used for solid forming mult
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Presses used for solid forming slid
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Presses used for solid forming Fig.
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Presses used for solid forming duct
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Presses used for solid forming 6.8.
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Presses used for solid forming tati
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Presses used for solid forming adeq
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Presses used for solid forming Embo
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Presses used for solid forming ment
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Presses used for solid forming feed
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Presses used for solid forming hopp
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Presses used for solid forming coin
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Presses used for solid forming Univ
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Presses used for solid forming Meda
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Presses used for solid forming CNC-
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Presses used for solid forming forc
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Index A.S.T.M.-standard 451 abrasio
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Index cylinder -, counterpressure 4
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Index flying shear 288 flywheel 51-
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Index modified top drive 205-207 mo
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Index sand blasting 460 sandwich co
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Index washing/cleaning machine 219
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