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3 Fundamentals of press design

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Shearing lines<br />

4.6.3 High-speed blanking lines<br />

Blanked and stamped parts made from thicker sheet metal such as chain<br />

link plates, cup springs, aluminium and coin blanks (cf. Fig. 6.8.7)as well<br />

as sheet metals used in electric motors (Fig. 4.6.20) are manufactured in<br />

large quantities, calling for high-performance lines with high stroking<br />

rates – so-called high-speed blanking lines (Fig. 4.6.6).<br />

In this type <strong>of</strong> <strong>press</strong>, the blanking process causes sudden changes in<br />

<strong>press</strong> forces due to the rapid nature <strong>of</strong> material breakthrough when the<br />

shear strength <strong>of</strong> the material is exceeded. These forces can result in<br />

major dynamic displacement in the dies (Fig. 4.6.7). Because <strong>of</strong> possible<br />

negative effects on part quality and on service life <strong>of</strong> the dies, highspeed<br />

<strong>press</strong>es are subject to particularly high precision requirements<br />

(Fig. 4.6.8).<br />

Fig. 4.6.6 Blanking line with 1,250 kN high-speed <strong>press</strong> and die changing cart for automatic<br />

die change (long version)<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

291

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