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3 Fundamentals of press design

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Sheet metal forming lines<br />

larly stringent requirements on the <strong>press</strong>ing process (Fig. 4.4.40). The<br />

major difference between <strong>press</strong>ing glass fiber-reinforced plastics and<br />

sheet metal forming lies in the material behavior, the wall thickness <strong>of</strong><br />

the produced components and the forming speed.<br />

In sheet metal forming, the thickness <strong>of</strong> the part depends on the<br />

starting blank. The material thickness <strong>of</strong> a plastic part, in contrast, is<br />

determined by the parallelism and the cavity <strong>of</strong> the tool. Furthermore,<br />

plastic is inserted in the <strong>press</strong> in a malleable condition. It is shaped,<br />

when using the SMC process, by the application <strong>of</strong> heat and when<br />

using the FRTP process by the dissipation <strong>of</strong> heat to form a stable com-<br />

Fig. 4.4.40 Hydraulic plastic <strong>press</strong> for SMC and FRTP parts<br />

nominal <strong>press</strong> force: 18,000 kN; maximum stroke: 1,300 mm<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

251

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