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3 Fundamentals of press design

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Press control systems<br />

Fig. 3.5.5 PLC European manufacturer<br />

3.5.7 Architecture and hardware configuration<br />

The control system is divided into modules according to functional<br />

groupings. This applies to the circuit diagram, the arrangement <strong>of</strong> the<br />

switch cabinet and structure <strong>of</strong> the PLC s<strong>of</strong>tware. The functional modules<br />

do not necessarily correspond to the mechanical structural units –<br />

in some cases similar functions such as all emergency stop circuits, all<br />

protective grilles and the lubrication are grouped together.<br />

Criteria used to determine the control structure include the logical and<br />

functional coherence between different system elements and the minimization<br />

<strong>of</strong> interfaces between the individual groups <strong>of</strong> functions. A well<br />

<strong>design</strong>ed architecture <strong>of</strong> the control system enhances clarity and transparency<br />

<strong>of</strong> the electrical documentation and thus reduces the time spent<br />

in <strong>design</strong> and start-up as well as in troubleshoooting during production.<br />

3.5.8 Architecture <strong>of</strong> the PLC s<strong>of</strong>tware<br />

The PLC s<strong>of</strong>tware is <strong>design</strong>ed to correspond to the functional groupings<br />

<strong>of</strong> the circuit diagram. Functional sequences, in particular those used<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

101

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