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3 Fundamentals of press design

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Shearing lines<br />

mass counterbalance<br />

roller bearing<br />

eccentric shaft<br />

hydraulic brake<br />

feed drive<br />

feed<br />

<strong>press</strong> body<br />

spring body<br />

Fig. 4.6.8 Construction <strong>of</strong> a high-speed <strong>press</strong> (short version)<br />

Another important aspect determining the output <strong>of</strong> a high-speed<br />

blanking line is its stroking rate. High stroking rates can only be<br />

achieved where there is a counterbalance <strong>of</strong> masses created by the horizontal<br />

and vertical forces (Fig. 4.6.8). Counterbalance systems in which<br />

the forces <strong>of</strong> the slide and upper die are completely eliminated by<br />

directly opposing masses have proved particularly beneficial. The mass<br />

compensation <strong>of</strong> <strong>press</strong>es with stroke adjustment, which are also suitable<br />

for smaller forming operations, is automatically adjusted together<br />

with the stroke. Mass counterbalance is an essential prerequisite for<br />

subcritical arrangement <strong>of</strong> the <strong>press</strong> on rocker elements, which ensures<br />

that the vibrations initiated by the stamping process are transmitted<br />

only minimally to the foundation.<br />

The systems <strong>of</strong> part removal, transport and interlinking with the<br />

downstream production process increase in significance as the <strong>press</strong><br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

variable DC drive<br />

flywheel<br />

hydraulic coupling<br />

double fork<br />

connecting rod<br />

penetration depth<br />

control device<br />

<strong>press</strong>ure point<br />

slide gib<br />

slide<br />

bed plate<br />

293

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