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3 Fundamentals of press design

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Changing dies<br />

are changed in solid forming (cf. Fig.6.7.1). For dies weighing under 10<br />

to 15kg, this is generally performed manually. For heavier dies, when<br />

changing individual die blocks or for hot forming, die changing arms<br />

with a hoisting power <strong>of</strong> 50 to 800kg are used (Fig. 3.4.5). The up and<br />

down movement is powered by electric motor in mechanical <strong>press</strong>es,<br />

while hydraulic <strong>press</strong>es are fitted with hydraulic lifting cylinders. The<br />

swivel or traversing movement into the die space can be executed manually,<br />

or controlled by pushbuttons to the preselected die position.<br />

Alternatively, fully automatic systems are also available.<br />

3.4.2 Die clamping devices<br />

The clamping <strong>of</strong> dies onto the bed and slide clamping plates must be performed<br />

as quickly and reliably as possible. Clamping devices are either<br />

electrically or hydraulically powered, in some cases also in combination<br />

with manual actuation by means <strong>of</strong> spring power, threaded spindles, toggle<br />

lever, wedge action or self-locking mechanisms. Whichever means is<br />

used, safety is always a prior concern (Fig. 3.4.6). Different clamping<br />

systems are <strong>of</strong>ten used for the upper and lower die, since the lower dies<br />

Fig. 3.4.5 Die changing arm for solid forming<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

91

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