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3 Fundamentals of press design

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Methods <strong>of</strong> forming and cutting technology<br />

workpiece<br />

punch<br />

sinkingdie<br />

Deep drawing is a method <strong>of</strong> forming under com<strong>press</strong>ive and tensile<br />

conditions whereby a sheet metal blank is transformed into a hollow<br />

cup, or a hollow cup is transformed into a similar part <strong>of</strong> smaller dimensions<br />

without any intention <strong>of</strong> altering the sheet thickness (cf.Sect. 4.2.1).<br />

Using the single-draw deep drawing technique it is possible to produce<br />

a drawn part from a blank with a single working stroke <strong>of</strong> the <strong>press</strong><br />

(Fig. 2.1.10).<br />

In case <strong>of</strong> large deformations, the forming process is performed by<br />

means <strong>of</strong> redrawing, generally using a number <strong>of</strong> drawing operations.<br />

This can be performed in the same direction by means <strong>of</strong> a telescopic<br />

punch (Fig. 2.1.11) or by means <strong>of</strong> reverse drawing, which involves the<br />

second punch acting in opposite direction to the punch motion <strong>of</strong> the<br />

previous deep-drawing operation (Fig. 2.1.12).<br />

punch<br />

blank holder<br />

blank<br />

drawn part<br />

die<br />

Fig. 2.1.10 Single-draw deep drawing with blank holder<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

Fig. 2.1.9 Can ironing<br />

11

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