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3 Fundamentals of press design

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Fine blanking<br />

Fig. 4.7.22 Two-station compound progressive fine blanking die with part transport by means<br />

<strong>of</strong> transverse shear pusher:<br />

1 st station: processing sequence in vertical direction – cup drawing by blanking<br />

and drawing<br />

2 nd station: processing sequence in vertical direction – setting cup radii, piercing<br />

inner form, trimming outside toothing. Active elements are structured in ring formation<br />

and coated<br />

The ejector 3 is guided in the blanking plate. The ejector in turn guides<br />

the inner form punch 5. Via <strong>press</strong>ure pins 7 and <strong>press</strong>ure pad 11, counter<strong>press</strong>ure,<br />

i.e. ejection force, is applied to the ejector 3.<br />

In lower die-set 17, the guide plate or vee-ring plate 4 is mounted<br />

directly on the frame, positioned and fastened. The moving punch 1,<br />

which is connected to the <strong>press</strong> via the punch base 12, runs in guide<br />

plate 4. The inner form slugs are ejected by the <strong>press</strong> hydraulic system<br />

via <strong>press</strong>ure pins 7 <strong>of</strong> ejector bridge 13, and the inner form ejector pin<br />

6 from punch 1. The upper die-set 16 and lower die-set 17 are precisely<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

353

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