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3 Fundamentals of press design

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346 Sheet metal forming and blanking<br />

holewithtapered<br />

countersink<br />

bevelledcut<br />

weldedbuckle<br />

one-sided<br />

shearing<br />

holewith<br />

<strong>of</strong>fsetting<br />

roundededges semi-piercing<br />

coining<br />

cylindrical<br />

countersink<br />

cupdrawing<br />

flanging<br />

embossing<br />

Fig. 4.7.14 Examples <strong>of</strong> different forming techniques which can be combined with<br />

fine blanking<br />

holewithcountersink<br />

oneitherside<br />

bending<br />

Properties <strong>of</strong> the cut surface<br />

The cut surface <strong>of</strong> fine blanked parts can be blanked smooth over the<br />

entire workpiece thickness (100% <strong>of</strong> s). However, at times tearing and<br />

fracture may occur. While tearing depends mainly on the microstructure<br />

<strong>of</strong> the material (Fig. 4.7.10), fracture behavior is influenced by the<br />

magnitude <strong>of</strong> the blanking clearance (Fig. 4.7.16).<br />

For configuration <strong>of</strong> the dies and on-line in-process quality control,<br />

the cut surfaces <strong>of</strong> a part must be described and defined in accordance<br />

with the functional requirements.<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

Fig. 4.7.15<br />

Fine blanked part featuring the<br />

forming processes semi-piercing,<br />

<strong>of</strong>fsetting, cup drawing, coining,<br />

bending, taper sinking and flanging

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