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3 Fundamentals of press design

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286 Sheet metal forming and blanking<br />

frame distance sleeve<br />

circular blade<br />

sheet metal strip rolling ring<br />

Fig. 4.6.2 Circular shears<br />

which occur between the inner and outer slit coils with each revolution<br />

<strong>of</strong> the decoiler. The reason for these differences are the thickness variations<br />

in the starting coil material over the coil width.<br />

The production speed achieved by slitting lines ranges from 100 to<br />

500 m/min. The resetting <strong>of</strong> blades, as well as the removal and hooping<br />

<strong>of</strong> the slit coils with packaging tape can lead to system bottlenecks.<br />

Improved capacity utilization can be achieved by using automatic<br />

exchange <strong>of</strong> blades and by recoiling outside the line itself.<br />

4.6.2 Blanking lines<br />

Sheet metal parts with medium and large surface areas are not produced<br />

directly <strong>of</strong>f the coil, but from stacked blanks fed automatically into the<br />

forming <strong>press</strong>. These blanks are produced in blanking lines with cut-tolength<br />

shears or blanking <strong>press</strong>es.<br />

Blanking lines consist <strong>of</strong> the following components:<br />

– coil line (cf. Sect. 4.3)<br />

– shear or blanking <strong>press</strong><br />

– stacking line<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998

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