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3 Fundamentals of press design

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Fig. 4.6.9 Influence <strong>of</strong> the <strong>press</strong> stroking rate on the penetration depth <strong>of</strong> the blanking punch in<br />

the female die<br />

cal rigidity is provided by the solid <strong>press</strong> body, by the slide drive system<br />

using a double fork connecting rod in short <strong>press</strong>es and two generously<br />

dimensioned connecting rods in long <strong>press</strong>es, and by the bending resistance<br />

<strong>of</strong> the slide. However, as the stroking rate-dependent increase in<br />

penetration depth has a physical cause and does not depend on the static<br />

and dynamic behavior <strong>of</strong> the <strong>press</strong>, a control device is frequently<br />

used on high-speed <strong>press</strong>es. This device detects the increase in penetration<br />

depth and automatically corrects it to the set value (Fig. 4.6.10).<br />

Even when working at extremely high stroking rates, this system allows<br />

to achieve a die service life that is similar to that achieved when blanking<br />

in the lower stroking ranges.<br />

In addition to the behavior <strong>of</strong> the <strong>press</strong> in the vertical direction, the<br />

vibration characteristics <strong>of</strong> the slide in the horizontal directionalso influence<br />

die life. As the blanking clearance between the punch and female die<br />

amounts to only a few hundredths <strong>of</strong> a millimeter, highly stringent<br />

demands are made on accuracy <strong>of</strong> slide guidance and on the horizontal<br />

rigidity <strong>of</strong> the <strong>press</strong> body. The degree <strong>of</strong> horizontal vibration is also<br />

directly influenced by play and by the elastic behavior <strong>of</strong> the <strong>press</strong>. The<br />

horizontal play can be eliminated through the use <strong>of</strong> slide gibs with<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

295

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