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3 Fundamentals of press design

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Sheet metal forming lines<br />

In modern <strong>press</strong> lines, workpiece transport between the individual<br />

<strong>press</strong>es as well as blank feed are automatically executed. Automatic<br />

stacking <strong>of</strong> finished parts is used wherever approximately identical<br />

stacking conditions, part shapes and sizes exist (Fig.4.4.41). A number<br />

<strong>of</strong> different automation systems are used: swing arm feeders, CNC feeders<br />

or robots. The type <strong>of</strong> automation most suitable for any particular<br />

line depends on the range <strong>of</strong> parts being processed, the stroking rate<br />

and the available space.<br />

Swing arm feeders are driven by electric motors via cams and links<br />

(Fig. 4.4.21). The feeder at the rear <strong>of</strong> the <strong>press</strong> removes the drawn part,<br />

which has been raised in the die by ejectors, by means <strong>of</strong> suction cups<br />

and a suction cup carrier and places it on an intermediate station. From<br />

here, the workpiece is turned over if required and loaded into the next<br />

die by the feeder <strong>of</strong> the downstream <strong>press</strong>. Swing arm feeders have fixed<br />

motion curves, making them suitable for small <strong>press</strong> distances, medium-sized<br />

parts and similar part types. They can transport between 10<br />

and 12 medium-sized components a minute.<br />

CNC feeders are electrically controlled and as such can be freely programmed<br />

on two axes and used for a wide variety <strong>of</strong> part types. Drive is<br />

performed by means <strong>of</strong> two spindle mechanisms or timing belt-driven<br />

carriages (Fig.4.4.22). They are able to remove the part from the die<br />

blankfeeder<br />

CNC feeder<br />

washingmachine turno er station intermediate station<br />

Fig. 4.4.22 Interlinkage <strong>of</strong> <strong>press</strong>es with CNC feeders and timing belt-driven carriages<br />

Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998<br />

227<br />

CNC feeder

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