Recycling Treated Municipal Wastewater for Industrial Water Use

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Craddock Consulting Engineers 3-1 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands This section reviews the historical water use in the state for major industrial users in context with municipal wastewater treatment plants’ (WWTPs’) location and production capacity. A more in-depth review of industries in proximity to reclaimed water suppliers is provided for each individual watershed. General information on the existing water sources in the watersheds and areas that may be prone to water supply problems is also provided. The Minneapolis/St. Paul metro area is examined on a WWTP basis, where industries located within a one- and five-mile radius of each existing metro area WWTP are identified. A brief summary of the industrial reuse customer inventory sets the framework for the evaluation of the inventory in the next stage of the project. In Task 2, the industries or areas where water reuse could have the most impact will be identified and further analyzed to explore treatment requirements, costs, and implementation issues. 3.1 Statewide Inventory Industry Water Use The nine industrial water use categories used by MDNR in their Appropriations Permit database are subdivided in the database into the following: Power Generation o Hydropower o Steam power cooling – once through o Steam power cooling – wet tower o Steam power cooling – ponds o Steam power other than cooling o Nuclear power plant o Power generation (miscellaneous not fitting other categories) Industrial Processing o Agricultural processing (food & livestock) o Pulp and paper processing o Mine processing (not sand & gravel washing) o Sand and gravel washing o Industrial process cooling once-through o Petroleum-chemical processing, ethanol o Metal processing o Non-metallic processing (rubber, plastic, glass) o Industrial processing
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Water Use (mgd) The majority of water used in the power industry category in Minnesota is surface water used for once-through cooling at steam power generation plants, as indicated in Figures 3.1 and 3.2. The next largest use is for nuclear plant cooling water, followed by other steam power non-cooling water uses. Almost all of the water used by this category is supplied by surface waters, as indicated in Table 3.1. 1,200 1,000 800 600 400 200 0 Nuclear Power Plant 35.8% (852.6 mgd) Steam Power Other Than Cooling 13.7% (326.7 mgd) Steam Power Cooling - Once through 49.6% (1179.1 mgd) Steam Power Cooling - Wet Tower 0.8% (19.5 mgd) Figure 3.1. Power Generation Facilities Water Use, 2004 Source: MDNR, 2004 222 223 225 226 Use Code Ground Water Surface Water 222 Steam Power Cooling - Once Through 223 Steam Power Cooling - Wet tTower 225 Steam Power - Other Than Cooling 226 Nuclear Power Plant Figure 3.2. Power Generation Facilities Water Use, 2004 Source:MDNR, 2004 3-2 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 3 Inventory of Major WWTPs
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Craddock Consulting Engineers In As
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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Metropolitan Council Recycling Trea
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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