Recycling Treated Municipal Wastewater for Industrial Water Use

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Minnesota Industrial Processing Facility Water Use, 2000-2004 Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 246 2004 4131.8 11.3 2.56 10.9 0.4 3974.9 157.0 246 2003 4657.4 12.76 2.71 12.05 0.71 4398.25 259.15 246 2002 4314.3 11.82 2.68 11.32 0.5 4131.8 182.5 246 2001 4536.95 12.43 4.15 11.82 0.61 4314.3 222.65 246 2000 4343.5 11.9 2.59 11.34 0.56 4139.1 204.4 Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 247 2004 1412.55 3.87 0.88 3.87 0 1412.55 0 247 2003 1445.4 3.96 0.84 3.96 0 1445.4 0 247 2002 1438.1 3.94 0.89 3.94 0 1438.1 0 247 2001 1394.3 3.82 1.28 3.82 0 1394.3 0 247 2000 1470.95 4.03 0.88 4.03 0 1470.95 0 Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 248 2004 1087.7 2.98 0.67 2.98 0 1087.7 0 248 2003 1233.7 3.38 0.72 3.38 0 1233.7 0 248 2002 1518.4 4.16 0.94 4.16 0 1518.4 0 248 2001 1481.9 4.06 1.36 4.06 0 1481.9 0 248 2000 1529.35 4.19 0.91 4.19 0 1529.35 0 Ground water (MGD) Surface water (MGD) Ground water (MGY) INDUSTRIAL PROCESSING USE_CODE Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) Percentage of total 249 2004 379.6 1.04 0.24 1.04 0 379.6 0 249 2003 379.6 1.04 0.22 1.04 0 379.6 0 249 2002 354.05 0.97 0.22 0.97 0 354.05 0 249 2001 375.95 1.03 0.34 1.03 0 375.95 0 249 2000 423.4 1.16 0.25 1.16 0 423.4 0 App A_Industrial water use_state_2000-2004.xls. Industrial Processing Summary Page 3 of 8 7/6/2007 Surface water (MGY) Surface water (MGY) Surface water (MGY) Surface water (MGY)
WATER USE (MGD) Water Use (MGD) 350 300 250 200 150 100 50 0 25.5 25.0 24.5 24.0 23.5 23.0 22.5 22.0 INDUSTRIAL PROCESSING BY USE CODE IN 2000-2004 241 242 243 244 245 246 247 248 249 USE CODE Agricultual Processing (Food & Livestock) Water Use 2000-2004 2004 2003 2002 2001 2000 Year Minnesota Industrial Processing Facility Water Use, 2000-2004 2004 2003 2002 2001 2000 241 Agricultural processing 242 Pulp and paper processing 243 Mine processing 244 Sand and gravel processing 245 Industrial process cooling oncethrough 246 Petroleum-chemical processing 247 Metal processing 248 Non-metallic processing 249 Industrial processing Surface Water Ground Water App A_Industrial water use_state_2000-2004.xls. Industrial Processing Summary Page 4 of 8 7/6/2007
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Page 174 and 175: Figure 3.18 Metro Area Industrial R
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Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
Page 210 and 211: Minnesota Water Use in 2000 (withou
Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
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Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
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Page 254 and 255: Table 3.10d. Industries in the Lowe
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Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
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Page 264 and 265: Table 3.12c. Industries in the Miss
Page 266 and 267: Table 3.12c. Industries in the Miss
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Table 3.12c. Industries in the Miss
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Table 3.12c. Industries in the Miss
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Table 3.13a. Industrial Water Use i
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WATER USE (MGD) WATER USE (MGD) 2.5
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WATER USE (MGD) WATER USE (MGD) 0.8
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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