Recycling Treated Municipal Wastewater for Industrial Water Use

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MN Permit No Facility Minnesota <strong>Municipal</strong> WWTP Capacity and 2003-2005 Flow (Facilities with Permitted Capacity Greater Than 1 mgd) Source: MPCA Discharge Monitoring Report Database Summary Permitted Capacity 1 mgd 2003 Average Flow mgd 2004 Average Flow mgd 2005 Average Flow mgd MN0030627 Hibbing WWTP North Plant 3.20 0.60 0.50 0.00 MN0025721 Camp Ripley WWTP 1.44 0.16 0.11 0.12 MN0064190 Otsego WWTP East 1.65 0.14 0.19 0.21 MN0021211 Granite Falls WWTP 1.111 0.37 0.41 0.48 MN0024473 Perham WWTP 1.172 0.47 0.49 0.51 MNG580117 Wells Easton Minnesota Lake WWTP 1.088 0.49 0.52 0.52 MN0020681 Stewartville WWTP 1.11 0.62 0.75 0.53 MN0020664 Lake City WWTP 1.52 0.65 0.56 0.56 MN0025267 Winnebago WWTP 1.7 0.32 0.43 0.59 MN0023337 Eveleth WWTP 1 0.65 0.70 0.65 MN0020150 New Prague WWTP 1.378 0.57 0.59 0.66 MN0020508 Ely WWTP 1.5 0.57 0.73 0.69 MN0022233 Glencoe WWTP 2.6 0.69 0.69 0.69 MN0046868 Whitewater River Regional WWTP 1.12 0.70 0.89 0.70 MN0022250 Two Harbors WWTP 1.6 0.61 0.66 0.70 MN0055808 Chisago Lakes Joint STC 1.26 0.82 0.79 0.76 MN0029629 Rogers WWTP 1.602 0.69 0.74 0.77 MN0020222 St Michael WWTP 2.45 0.66 0.62 0.83 MN0020362 Cambridge WWTP 1.92 0.73 0.85 0.85 MN0020141 Luverne WWTP 1.5 0.76 0.83 0.86 MN0025488 Met Council - Rosemount WWTP 7 1.40 0.76 0.82 0.90 MN0024040 Madelia WWTP 1.31 0.67 0.74 0.91 MN0024759 St James WWTP 2.96 0.94 0.85 1.03 App C_MN WWTPs_1+mgd_2005 Flow Summary_060707.xls Page 1 of 4
MN Permit No Facility Minnesota <strong>Municipal</strong> WWTP Capacity and 2003-2005 Flow (Facilities with Permitted Capacity Greater Than 1 mgd) Source: MPCA Discharge Monitoring Report Database Summary Permitted Capacity 1 mgd 2003 Average Flow mgd 2004 Average Flow mgd 2005 Average Flow mgd MN0055361 Plainview-Elgin Sanitary District WWTP 1.421 0.73 0.92 1.05 MN0022462 Bemidji WWTP 2.5 1.09 1.05 1.06 MN0022217 Windom WWTP 1.83 0.98 0.98 1.07 MN0020133 Montevideo WWTP 3 0.88 0.96 1.08 MN0021423 Crookston WWTP 1.4 0.94 1.23 1.12 MN0022535 St Peter WWTP 4.00 0.93 1.40 1.17 MN0020761 Little Falls WWTP 2.4 1.33 1.05 1.18 MN0020788 Elk River WWTP 2.2 1.08 1.14 1.19 MN0020567 Monticello WWTP 2.36 1.08 1.11 1.19 MN0021814 East Grand Forks WWTP 1.4 1.12 1.19 1.19 MN0020192 Detroit Lakes WWTP North Koochiching Area Sanitary District 3 1.07 1.21 1.26 MN0020257 (NKASD) WWTP 2.3 0.84 1.16 1.26 MN0021431 Thief River Falls WWTP 2.14 1.24 1.40 1.45 MN0023973 Litchfield WWTP 1.9 1.40 1.47 1.51 MN0020796 Waseca WWTP 3.5 1.16 1.56 1.58 MN0029955 Met Council - Hastings WWTP 5 2.69 1.62 1.61 1.59 MN0030112 Fairmont WWTP 3.9 1.10 1.36 1.60 MN0040649 Buffalo WWTP 3.6 1.39 1.40 1.63 MN0050628 Fergus Falls WWTP 2.81 1.73 1.82 1.91 MN0031186 Worthington WWTP 4 1.74 1.83 1.99 MN0020290 Melrose WWTP 2.5 2.10 2.01 2.00 MN0024571 Red Wing WWTP 4 2.51 2.49 2.06 MN0024368 Northfield WWTP 5.2 2.12 2.14 2.07 App C_MN WWTPs_1+mgd_2005 Flow Summary_060707.xls Page 2 of 4
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Page 238 and 239: Setback Distances Appendix B Status
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Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
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Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 282 and 283: Table 3.17c. Industries in the West
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 290: Minnesota DNR Waters 2005 Ground-wa
Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
Page 326 and 327: Recommended Limits for Various Indu
Page 328: Exhibit B Blue Lake WWTP Sampling R
Page 331 and 332: MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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