Recycling Treated Municipal Wastewater for Industrial Water Use

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Table 3.12c. Industries in the Mississippi River Headwaters Watershed 2004 Water Use, Distance to WWTP, Industry Name Resource Name mgd miles Closest WWTP Industry Category HONEYWELL INC Ground Water 0.210 >5 Met Council - Metropolitan Industrial Processing HONEYWELL INC Ground Water 0.126 >5 Met Council - Metropolitan Industrial Processing JERRYS ICE SERVICE Ground Water 0.008 2.50 Bemidji Industrial Processing LEEF BROTHERS INC Ground Water 0.059 >5 Met Council - Metropolitan Industrial Processing PEARSON CANDY COMPANY Ground Water 0.013 >5 Met Council - Metropolitan Industrial Processing SPRING PARK LAUNDRY Ground Water 0.001 >5 Buffalo Industrial Processing STYLMARK INC Ground Water 0.001 >5 Met Council - Metropolitan Industrial Processing AACRON INC Ground Water 0.321 >5 Met Council - Metropolitan Metal Processing AACRON INC Ground Water 0.224 >5 Met Council - Metropolitan Metal Processing ACME METAL SPINNING Ground Water 0.001 >5 Met Council - Metropolitan Metal Processing ALEXANDRIA EXTRUSION CO Ground Water 0.004 1.50 Alexandria Lake Area Sanitary District Metal Processing COOPERATIVE PLATING Ground Water 0.053 >5 Met Council - Metropolitan Metal Processing FLAME METALS PROCESSING Ground Water 0.000 >5 Met Council - Metropolitan Metal Processing HARD CHROME INC Ground Water 0.054 >5 Met Council - Metropolitan Metal Processing HIAWATHA METALCRAFT INC Ground Water 0.504 >5 Met Council - Metropolitan Metal Processing HIAWATHA METALCRAFT INC Ground Water 0.047 >5 Met Council - Metropolitan Metal Processing KURT MANUFACTURING COMPANY Ground Water 0.000 >5 Met Council - Metropolitan Metal Processing METAL-MATIC INC Ground Water 0.224 >5 Met Council - Metropolitan Metal Processing METAL-MATIC INC Ground Water 0.000 >5 Met Council - Metropolitan Metal Processing MINNESOTA METAL FINISHING INC Ground Water 0.024 >5 Met Council - Metropolitan Metal Processing NORTH STAR STEEL MINNESOTA Ground Water 0.000 2.50 Met Council - Metropolitan Metal Processing NORTH STAR STEEL MINNESOTA Ground Water 0.059 2.50 Met Council - Metropolitan Metal Processing NORTH STAR STEEL MINNESOTA Ground Water 0.082 2.50 Met Council - Metropolitan Metal Processing NORTH STAR STEEL ST PAUL Ground Water 0.022 2.50 Met Council - Metropolitan Metal Processing NORTH STAR STEEL ST PAUL Ground Water 0.013 2.50 Met Council - Metropolitan Metal Processing NORTHERN MALLEABLE IRON CO Ground Water 0.038 3.00 Met Council - Metropolitan Metal Processing PIONEER METAL FINISHING CORP Ground Water 0.133 >5 Met Council - Metropolitan Metal Processing PLATING INC Ground Water 0.016 >5 Met Council - Metropolitan Metal Processing REO PLASTICS INC Ground Water 0.000 >5 Rogers Metal Processing REO PLASTICS INC Ground Water 0.003 >5 Rogers Metal Processing SPECTRO ALLOYS CORP Ground Water 0.006 4.70 Met Council - Eagles Point Metal Processing SPECTRO ALLOYS CORP Ground Water 0.000 4.70 Met Council - Eagles Point Metal Processing SUPERIOR PLATING INC Ground Water 0.048 >5 Met Council - Metropolitan Metal Processing COLD SPRING GRANITE CO Ground Water 0.005 >5 St Cloud Mine Processing COLD SPRING GRANITE CO Ground Water 0.021 >5 St Cloud Mine Processing COLD SPRING GRANITE CO Ground Water 0.045 >5 St Cloud Mine Processing COLD SPRING GRANITE CO Ground Water 0.001 >5 St Cloud Mine Processing COLD SPRING GRANITE CO Ground Water 0.009 >5 St Cloud Mine Processing COLD SPRING GRANITE CO Ground Water 0.009 >5 St Cloud Mine Processing COLD SPRING GRANITE CO Ground Water 0.009 >5 St Cloud Mine Processing EDWARD KRAEMER & SONS INC Ground Water 0.000 >5 Little Falls Mine Processing EDWARD KRAEMER & SONS INC Ground Water 0.000 >5 Little Falls Mine Processing Mississippi_Industrial Summary_060106.xls, Tab 3.12c Page3 of 7 6/28/2006
Table 3.12c. Industries in the Mississippi River Headwaters Watershed 2004 Water Use, Distance to WWTP, Industry Name Resource Name mgd miles Closest WWTP Industry Category UNITED STATES STEEL CORP Ground Water 0.141 >5 Grand Rapids Mine Processing 3M COMPANY Ground Water 0.000 3.40 Met Council - Metropolitan Non-Metallic Processing 3M COMPANY Ground Water 0.000 3.40 Met Council - Metropolitan Non-Metallic Processing 3M COMPANY Ground Water 0.190 3.40 Met Council - Metropolitan Non-Metallic Processing 3M COMPANY Ground Water 0.132 3.40 Met Council - Metropolitan Non-Metallic Processing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.016 >5 Rogers Non-Metallic Processing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.009 >5 Met Council - Metropolitan Non-Metallic Processing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.009 2.00 Rogers Non-Metallic Processing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.001 4.50 Elk River Non-Metallic Processing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.004 4.50 Elk River Non-Metallic Processing AGGREGATE INDUSTRIES-NCR INC Ground Water 0.002 >5 Rogers Non-Metallic Processing BAUERLY BROTHERS INC Ground Water 0.004 >5 St Cloud Non-Metallic Processing BAUERLY BROTHERS INC Ground Water 0.005 4.00 Cambridge Non-Metallic Processing BAUERLY BROTHERS INC Ground Water 0.002 >5 St Cloud Non-Metallic Processing BAUERLY BROTHERS INC Ground Water 0.004 1.50 Hutchinson Non-Metallic Processing BUFFALO BITUMINOUS Ground Water 0.003 >5 Monticello Non-Metallic Processing C S MCCROSSAN CONSTRUCTION0 Ground Water 0.007 >5 Rogers Non-Metallic Processing CEMSTONE PRODUCTS Ground Water 0.007 2.30 Met Council - Metropolitan Non-Metallic Processing CEMSTONE PRODUCTS Ground Water 0.014 >5 Met Council - Metropolitan Non-Metallic Processing CEMSTONE PRODUCTS Ground Water 0.008 >5 Met Council - Metropolitan Non-Metallic Processing CF INDUSTRIES INC Ground Water 0.010 4.80 Met Council - Eagles Point Non-Metallic Processing CF INDUSTRIES INC Ground Water 0.000 4.80 Met Council - Eagles Point Non-Metallic Processing D & D LAND LLC Ground Water 0.000 3.30 Met Council - Metropolitan Non-Metallic Processing ELK RIVER RED-E-MIX INC Ground Water 0.006 3.90 Elk River Non-Metallic Processing FEDERAL CARTRIDGE CO Ground Water 0.003 >5 Rogers Non-Metallic Processing FEDERAL CARTRIDGE CO Ground Water 0.000 >5 Rogers Non-Metallic Processing FEDERAL CARTRIDGE CO Ground Water 0.131 >5 Rogers Non-Metallic Processing HANSON SPANCRETE MIDWEST INC Ground Water 0.000 >5 Rogers Non-Metallic Processing HANSON SPANCRETE MIDWEST INC Ground Water 0.021 >5 Rogers Non-Metallic Processing HONEYWELL INC Ground Water 0.136 >5 Met Council - Metropolitan Non-Metallic Processing MARSHALL CONCRETE PRODUCTS INC Ground Water 0.006 >5 Otesego East Non-Metallic Processing MARSHALL CONCRETE PRODUCTS INC Ground Water 0.006 >5 Met Council - Metropolitan Non-Metallic Processing MCO LENS INC Ground Water 0.011 >5 St Cloud Non-Metallic Processing PECHINEY PLASTIC PACKAGING INC Ground Water 0.008 >5 Met Council - Metropolitan Non-Metallic Processing POTLATCH CORPORATION Ground Water 0.012 >5 Bemidji Non-Metallic Processing POTLATCH CORPORATION Ground Water 0.065 >5 Bemidji Non-Metallic Processing ROBINSON RUBBER Ground Water 0.032 >5 Rogers Non-Metallic Processing TWO THOUSAND FAHRENHEIT INC Ground Water 0.001 >5 Monticello Non-Metallic Processing WEYERHAEUSER COMPANY Ground Water 0.007 >5 Brainerd Non-Metallic Processing WEYERHAEUSER COMPANY Ground Water 0.006 >5 Brainerd Non-Metallic Processing WEYERHAEUSER COMPANY Ground Water 0.000 >5 Brainerd Non-Metallic Processing WEYERHAEUSER COMPANY Ground Water 0.021 >5 Brainerd Non-Metallic Processing Mississippi_Industrial Summary_060106.xls, Tab 3.12c Page4 of 7 6/28/2006
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Craddock Consulting Engineers In As
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
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Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
Page 222 and 223: Water Use (MGD) Water Use (MGD) 13.
Page 224 and 225: Craddock Consulting Engineers In As
Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
Page 252 and 253: Table 3.10a. Industrial Water Use i
Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 290: Minnesota DNR Waters 2005 Ground-wa
Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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