Recycling Treated Municipal Wastewater for Industrial Water Use

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Pipe Installation Data (DIP Pipe) Pipe ID (in) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Key Wall (in) - 1 Pipe OD (ft) Pipe Area (sf) Bed under pipe (ft) Bottom Trench Width (ft) Bedding Depth (ft) Bedding Area (sf) Excavation Rate (cy/hr) - 2 B&C of select (cy/hr) - 3 B&C of native (cy/hr) - 4 Pipe Install Rate (ft/hr) - 5 Pipe Costs ($) - ref 10 30 11 5.75 3.46 9.39 0.86 8 5.3 33.2 100 11 75 11.0 82.65 36 12 6.25 4.04 12.83 1.01 8 6.1 35.6 130 11 75 9.0 112.50 42 13 6.75 4.63 16.80 1.16 8 6.8 37.4 130 11 75 8.5 161.60 48 14 7.25 5.21 21.31 1.30 10 7.5 53.8 130 11 75 8.0 209.77 54 15 7.75 5.79 26.34 1.45 10 8.2 56.1 130 11 75 7.3 262.81 60 16 8.25 6.38 31.92 1.59 12 9.0 75.7 130 11 75 6.5 285.00 Notes: 1 - DIP Pipe 2 - Means 02315.424.0200 3 - Means 02315.110.1100 - Crew A1 4 - Approximated - Crew B10G 5 - Means 02500.730.2200 - Crew B21, B13, B13B 6 - Quotation from Manufacturer (Unit cost in this column includes mechanical joints and pipe cost; Pipe manufacturer: American Ductile Iron Pipe) Transmission Main cost estimator_DIP 2007_FINAL.xls, pipe_param Page 1 of 1 3/30/2007 2:53 PM
Construction Unit Costs Item (2006 Means) Description Qty Power Production Costs St. Paul Present Cost Total Cost Source (Hp) (unit/hr) ($/unit) Index * Index ($/unit) Notes Select backfill (cy) 02315.110.0300 select backfill, no comp 1 18.21 98.5% 100.0% 17.94 Means 2006 includes O&P (material costs + 10%) Total 17.94 Pavement Removal and Replacement (sy) 02220.250.5050 4 - 6" bit pavement removal (sy) 1 420 6.75 98.5% 100.0% 6.65 Means 2006 includes O&P 02315.490.0550 Disposal - 10 mi rt haul - (cy) 0.167 15.00 98.5% 100.0% 2.47 Means 2003 includes O&P 02220.330.0100 Disposal - tipping fee (ton) 0.217 70.00 98.5% 100.0% 14.94 Means 2006 includes O&P 02315.110.0300 6" select backfill, no comp (cy) 0.167 18.21 98.5% 100.0% 2.99 Means 2006 includes O&P (material costs + 10%) 02300.432.2220 Dozer - 150 haul (cy) 0.167 4.82 98.5% 100.0% 0.80 Means 2006 includes O&P 02315.310.5000 Compaction - vibrating roller 2 pass (cy) 0.167 0.35 98.5% 100.0% 0.06 Means 2006 includes O&P 02740.310.0120 Binder course - 2" thick 1 6345 5.25 98.5% 100.0% 5.18 Means 2006 includes O&P 02740.310.0380 Wearing course - 2" thick 1 6325 5.70 98.5% 100.0% 5.62 Means 2006 includes O&P Sod (sy) Total 38.71 City Minneapolis allowance is 50$/sy 02910.710.2620 Rough grade prep (msf) 0.009 11.7 98.5% 100.0% 0.11 Means 2006 includes O&P 02910.710.3920 Spread topsoil, 4" (msf) 0.009 470 98.5% 100.0% 4.17 Means 2006 includes O&P, includes material 02920.400.0200 Sod, bluegrass, per MSF 0.009 22 390 98.5% 100.0% 3.46 Means 2006 includes O&P Seed (sy) Total 7.74 02910.710.2620 Rough grade prep (msf) 0.009 11.7 98.5% 100.0% 0.11 Means 2006 includes O&P 02910.710.3920 Spread topsoil, 4" (msf) 0.009 470 98.5% 100.0% 4.17 Means 2006 includes O&P, includes material 02920.320.320 Hydroseed w/ mulch&fert. - (msf) 0.009 80 46.5 98.5% 100.0% 0.42 Means 2006 includes O&P Trench Support (sf) Total 4.70 02250.400.1800 25' deep exc, drive, extract, salvage 1 553 20 103.4% 100.0% 20.68 Means 2006 includes O&P Dewatering (lf) Total 20.68 Months 1 Depth (ft) 25 Spacing (ft) 200 02240.700.0050 Wells 10-20' deep, ave 0.125 19.4 103.4% 100.0% 2.51 Means 2006 indludes O&P; lineal measure is well spacing/depth 01.54.33.40.4700 Subm pump, 2", 120 gpm -rent 0.005 192 101.8% 100.0% 0.98 Means 2006 includes O&P; qty is months rental 01.54.33.40.2700 Gen, elect, 100 kw -rent 0.005 7.2 98.5% 100.0% 0.04 Means 2006 includes O&P; qty is months-kw; cost is monthy rental per kw 01.54.33.40.2700 Gen, elect, 100 kw -operate 27.23 0.18 98.5% 100.0% 4.83 Means 2006 includes O&P; 10hp = 7.46 kw/hr, 5446 kw/mo; cost is per kw Total 8.36 Maintenance Structure (each) Base unit (10-ft) 1 0.00 Estimate for planning = $2000, See detailed estimate for structures Extension (ft) Concrete Curb Removal and Replacement (lf) 1 0.00 Estimate from special pipe costs is $150/ft, See detailed estimate for structures 02220.250.6100 Removal, Curbs, reinforced (lf) 1 420 4.94 98.5% 100.0% 4.87 Means 2006 includes O&P 02315.490.0550 10 mi rt haul (16.5 cy) - per yard 0.058 15.00 103.4% 100.0% 0.91 Means 2003 includes O&P 02220.330.0100 Disposal - tipping fee (ton) 0.084 70.00 98.5% 100.0% 5.82 Means 2006 includes O&P 02315.110.0300 6" select backfill, no comp (cy) 0.019 18.21 98.5% 100.0% 0.34 Means 2006 includes O&P (material costs + 10%) 02315.310.7000 Compaction, 18" vibrate plate (cy) 0.019 1.86 98.5% 100.0% 0.04 Means 2006 includes O&P 02770.300.0300 Curb, machine form straight (lf) 1 6345 8.25 98.5% 100.0% 8.13 Means 2006 includes O&P Total 20.11 Concrete Walk Removal and Replacement (ft-width) 02220.240.4100 Sidewalk removal, concrete, 4" reinf. (sy) 0.111 8.45 98.5% 100.0% 0.93 Means 2006 02315.490.0550 10 mi rt haul (16.5 cy) - per yard 0.016 15.00 103.4% 100.0% 0.25 Means 2003 includes O&P 02220.330.0100 Disposal - tipping fee (ton) 0.023 70.00 98.5% 100.0% 1.56 Means 2006 includes O&P 02315.110.0300 3" select backfill, no comp (cy) 0.009 18.21 98.5% 100.0% 0.17 Means 2006 includes O&P (material costs + 10%) 02315.310.7000 Compaction, 18" vibrate plate (cy) 0.019 1.86 98.5% 100.0% 0.04 Means 2006 includes O&P 02775.275.0310 Sidewalk, conc. 4" (sf) 1 3.58 98.5% 100.0% 3.53 Means 2006 includes O&P Total 6.48 * Total index except some items use intallation index. * Reference: RSMeans Heavy Construction Cost Data, 20th Annual Edition, 2006. Transmission Main cost estimator_DIP 2007_FINAL.xls, unit_costs Page 1 of 1 3/30/2007 2:53 PM
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Page 391 and 392: TM3: Recycled Wastewater System Com
Page 403 and 404: Table 13 WATER REUSE SYSTEM COST OF
Page 409 and 410: Cost of Service, $/1000 gallon 1.00
Page 419 and 420: Cost of Service, $/1000 gallons 8.0
Page 423 and 424: Appendix A Water Reuse Regulatory E
Page 425 and 426: Table A-1. 2000 California Water Re
Page 427 and 428: California Department of Health Ser
Page 429 and 430: Other Media Type Filters Fuzzy Filt
Page 431 and 432: Appendix B TECHNICAL MEMORANDUM Rec
Page 433 and 434: Appendix B Reclaimed Water Transmis
Page 435 and 436: Exhibit 1 Transmission Main Cost To
Page 437 and 438: Pipe Installation Data (DR 18 PVC P
Page 439 and 440: Equipment Costs (with O&P) Item Des
Page 441: Water Reuse Pipe Line Construction
Page 445 and 446: Crew Costs (with O&P) St. Paul Pres
Page 447 and 448: Capital PROJECT Cost Curves for Rec
Page 449 and 450: Diam (in) Annual Average Day Flow A
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Page 453 and 454: Pipe Capital Project Cost, $ Millio
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Page 461 and 462: Annual Pipe Average Annual Velocity
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Page 465 and 466: Exhibit 3 Water Reuse System O&M Co
Page 467 and 468: Diam (in) Annual Average Day Flow (
Page 475 and 476: Pumping Cost, $/1000 gallons 0.095
Page 477 and 478: Water Reuse System Estimated Cost o
Page 479 and 480: WATER REUSE SYSTEM COST OF SERVICE
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Cost of Service, $/1000 gallon 2.00
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Cost Curves as Basis for Tertiary 1
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Water Reuse System Estimated Cost o
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Appendix D-3 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Water Reuse System Estimated Cost o
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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