Recycling Treated Municipal Wastewater for Industrial Water Use

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Table 18. Range of Costs to Supply Reclaimed Water to Minnesota Industries Industry Category Type of Water Use Base Tertiary-1 Tertiary-2 Tertiary-3 Tertiary-4 Advanced Secondary Cost of Service, $/1000 gallons 1 by Reclaimed Water Quality Classification 2 Conventional Membrane Filtration Membrane Softening Advanced Processes Total System Agricultural Cooling, Boiler Feed $1.70/$3.05 $2.40/$3.75 $3.70/$5.00 $1.70-$3.70 $2.40-$5.00 Pulp & Paper Process, Boiler Feed $1.70/$3.05 $1.10/$2.45 $2.40/$3.75 $3.70/$5.00 $1.70-$3.70 $2.40-$5.00 Mining Sand & Gravel Process, Boiler Feed $0/$1.35 $1.70/$3.05 $2.40/$3.75 $3.70/$5.00 $0-$3.70 $1.35-$5.00 Washing Industrial Cooling- Process $0/$1.35 $0 $1.35 Once-Through Cooling Water $0/$1.35 $1.70/$3.05 $2.40/$3.75 $0-$2.40 $1.35-$3.75 Petroleum, Chemical Cooling, Process, & Ethanol Boiler Feed Process, Cooling, $1.70/$3.05 $2.40/$3.75 $3.70/$5.00 $1.70-$3.70 $2.40-$5.00 Metals Boiler Feed Process, Cooling, $1.70/$3.05 $2.40/$3.75 $3.70/$5.00 $1.70-$3.70 $2.40-$5.00 Non-Metals Boiler Feed $0/$1.35 $1.70/$3.05 $1.10/$2.45 $2.40/$3.75 $3.70/$5.00 $0-$3.70 $1.35-$5.00 Other Power Cooling-Once Process $0/$1.35 $1.70/$3.05 $1.10/$2.45 $2.40/$3.75 $3.70/$5.00 $0-$3.70 $1.35-$5.00 Through/Other Power Cooling- Cooling $0/$1.35 $1.70/$3.05 $1.10/$2.45 $2.40/$3.75 $0-$2.40 $1.35-$3.75 Recirculating Cooling, Boiler Feed $1.70/$3.05 $1.10/$2.45 $2.40/$3.75 $3.70/$5.00 $1.70-$3.70 $2.40-$5.00 1 Represent the costs to provide 1 mgd of reclaimed water a distance of 5 miles. First value is the treatment cost and the seccond value is the total system cost in $/1000 gallons. (e.g. For Metals industries: the treatment costs are estimated to range from $1.70-$3.70/1000 gallons and the total system costs are estimated to range from $3.05-$5.00/1000 gallons. 2 Refer to Table 10, Section 3.4.3 for relationship of reclaimed water classification to industry categories. 3 This range reflects the cost to provide water to meet the water quality requirements for all uses of water by this industry sector. An accurate comparison to an industry's existing water supply costs must account for all onsite industry treatment system annualized capital and O&M costs. Range of Costs 3 , $/1000 gallons Treatment Above Base System
TM3: Recycled Wastewater System Components and Costs Recycling Treated Municipal Wastewater for Industrial Water Use Reahl, Eugene, 2006. Half a Century of Desalination with Electrodialysis. GE Water and Process Technologies. Environmental Protection Agency (EPA), 2005. Technologies and Costs Document for the Final Long Term 2 Enhanced Surface Water Treatment Rule and Final Stage 2 Disinfectants and Disinfection Byproducts Rule. December. EPA 815-R-05-013. Goldstein, D.J., I. Wei, and R.E. Hicks. 1979. “Reuse of Municipal Wastewater as Make-Up to Circulating Cooling Systems”. In: Proceedings of the Water Reuse Symposium, Vol. 1. pp. 371-397, March 25-30, 1979, Washington, D.C. Published by the AWWA Research Foundation, Denver, Colorado. Gumerman, R.C., B. E. Burris, and D.E Burris, 1992. Standardized Costs for Water Supply Distribution Systems. EPA/600/R-92/009. MCES, 2006a. Memorandum from G. Sprouse, August 18, 2006. “Summary of Historic MCES Pipeline Construction Costs and Comparison to Blue Lake-Metro Service Area Plan Cost Estimating Tool – Draft 1.” MCES, 2006b. Memorandum from G. Sprouse, September 28, 2006. “Summary of Historic MCES Costs, Update to Graphs.” Metcalf & Eddy, Inc., 2007. Water Reuse: Issues, Technologies, and Applications. McGraw Hill. New York. State of California. 2000. Water Recycling Criteria. Title 22, Division 4, Chapter 3, California Code of Regulations. California Department of Health Services, Drinking Water Program, Sacramento, California. Stephenson, T. S., J. B. Jefferson, and K. Brindle. 2000. Membrane Bioreactors for Wastewater Treatment. IWA Publishing, London. Tchobanoglous, G., F.L Burton, and H.D. Stensel. 2003. Wastewater Engineering: Treatment and Reuse, 4 th ed. McGraw-Hill, New York. Water Pollution Control Federation. 1989. Water Reuse (Second Edition). Manual of Practice SM-3. Water Pollution Control Federation, Alexandria, Virginia. White, G. C., 1999. Handbook of Chlorination and Alternative Disinfectants, 4 th ed., John Wiley & Sons, New York. Wong, J. 2003. “A Survey of Advanced Membrane Technologies and Their Applications in Water Reuse Projects.” In: Proceedings of the 76 th Annual Technical Exhibition & Conference, Water Environment Federation, Alexandria, Virginia. Craddock Consulting Engineers 43 In Association with CDM & James Crook TM3-Component&Costs_0707
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
Page 370 and 371: TM3: Recycled Wastewater System Com
Page 374 and 375: WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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Page 403 and 404: Table 13 WATER REUSE SYSTEM COST OF
Page 409 and 410: Cost of Service, $/1000 gallon 1.00
Page 419: Cost of Service, $/1000 gallons 8.0
Page 423 and 424: Appendix A Water Reuse Regulatory E
Page 425 and 426: Table A-1. 2000 California Water Re
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Page 431 and 432: Appendix B TECHNICAL MEMORANDUM Rec
Page 433 and 434: Appendix B Reclaimed Water Transmis
Page 435 and 436: Exhibit 1 Transmission Main Cost To
Page 437 and 438: Pipe Installation Data (DR 18 PVC P
Page 439 and 440: Equipment Costs (with O&P) Item Des
Page 441 and 442: Water Reuse Pipe Line Construction
Page 443 and 444: Construction Unit Costs Item (2006
Page 445 and 446: Crew Costs (with O&P) St. Paul Pres
Page 447 and 448: Capital PROJECT Cost Curves for Rec
Page 449 and 450: Diam (in) Annual Average Day Flow A
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Page 453 and 454: Pipe Capital Project Cost, $ Millio
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Page 465 and 466: Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost of Service, $/1000 gallon 2.00
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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