Recycling Treated Municipal Wastewater for Industrial Water Use

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Construction Unit Costs Item (2006 Means) Description Qty Power Production Costs St. Paul Present Cost Total Cost Source Notes Select backfill (cy) (Hp) (unit/hr) ($/unit) Index * Index ($/unit) 02315.110.0300 select backfill, no comp 1 18.21 98.5% 100.0% 17.94 Means 2006 includes O&P (material costs + 10%) Total 17.94 Pavement Removal and Replacement (sy) 02220.250.5050 4 - 6" bit pavement removal (sy) 1 420 6.75 98.5% 100.0% 6.65 Means 2006 includes O&P 02315.490.0550 Disposal - 10 mi rt haul - (cy) 0.167 15.00 98.5% 100.0% 2.47 Means 2003 includes O&P 02220.330.0100 Disposal - tipping fee (ton) 0.217 70.00 98.5% 100.0% 14.94 Means 2006 includes O&P 02315.110.0300 6" select backfill, no comp (cy) 0.167 18.21 98.5% 100.0% 2.99 Means 2006 includes O&P (material costs + 10%) 02300.432.2220 Dozer - 150 haul (cy) 0.167 4.82 98.5% 100.0% 0.80 Means 2006 includes O&P 02315.310.5000 Compaction - vibrating roller 2 pass (cy) 0.167 0.35 98.5% 100.0% 0.06 Means 2006 includes O&P 02740.310.0120 Binder course - 2" thick 1 6345 5.25 98.5% 100.0% 5.18 Means 2006 includes O&P 02740.310.0380 Wearing course - 2" thick 1 6325 5.70 98.5% 100.0% 5.62 Means 2006 includes O&P Sod (sy) Total 38.71 City Minneapolis allowance is 50$/sy 02910.710.2620 Rough grade prep (msf) 0.009 11.7 98.5% 100.0% 0.11 Means 2006 includes O&P 02910.710.3920 Spread topsoil, 4" (msf) 0.009 470 98.5% 100.0% 4.17 Means 2006 includes O&P, includes material 02920.400.0200 Sod, bluegrass, per MSF 0.009 22 390 98.5% 100.0% 3.46 Means 2006 includes O&P Seed (sy) Total 7.74 02910.710.2620 Rough grade prep (msf) 0.009 11.7 98.5% 100.0% 0.11 Means 2006 includes O&P 02910.710.3920 Spread topsoil, 4" (msf) 0.009 470 98.5% 100.0% 4.17 Means 2006 includes O&P, includes material 02920.320.320 Hydroseed w/ mulch&fert. - (msf) 0.009 80 46.5 98.5% 100.0% 0.42 Means 2006 includes O&P Trench Support (sf) Total 4.70 02250.400.1800 25' deep exc, drive, extract, salvage 1 553 20 103.4% 100.0% 20.68 Means 2006 includes O&P Dewatering (lf) Total 20.68 Months 1 Depth (ft) 25 Spacing (ft) 200 02240.700.0050 Wells 10-20' deep, ave 0.125 19.4 103.4% 100.0% 2.51 Means 2006 indludes O&P; lineal measure is well spacing/depth 01.54.33.40.4700 Subm pump, 2", 120 gpm -rent 0.005 192 101.8% 100.0% 0.98 Means 2006 includes O&P; qty is months rental 01.54.33.40.2700 Gen, elect, 100 kw -rent 0.005 7.2 98.5% 100.0% 0.04 Means 2006 includes O&P; qty is months-kw; cost is monthy rental per kw 01.54.33.40.2700 Gen, elect, 100 kw -operate 27.23 0.18 98.5% 100.0% 4.83 Means 2006 includes O&P; 10hp = 7.46 kw/hr, 5446 kw/mo; cost is per kw Total 8.36 Maintenance Structure (each) Base unit (10-ft) 1 0.00 Estimate for planning = $2000, See detailed estimate for structures Extension (ft) Concrete Curb Removal and Replacement (lf) 1 0.00 Estimate from special pipe costs is $150/ft, See detailed estimate for structures 02220.250.6100 Removal, Curbs, reinforced (lf) 1 420 4.94 98.5% 100.0% 4.87 Means 2006 includes O&P 02315.490.0550 10 mi rt haul (16.5 cy) - per yard 0.058 15.00 103.4% 100.0% 0.91 Means 2003 includes O&P 02220.330.0100 Disposal - tipping fee (ton) 0.084 70.00 98.5% 100.0% 5.82 Means 2006 includes O&P 02315.110.0300 6" select backfill, no comp (cy) 0.019 18.21 98.5% 100.0% 0.34 Means 2006 includes O&P (material costs + 10%) 02315.310.7000 Compaction, 18" vibrate plate (cy) 0.019 1.86 98.5% 100.0% 0.04 Means 2006 includes O&P 02770.300.0300 Curb, machine form straight (lf) 1 6345 8.25 98.5% 100.0% 8.13 Means 2006 includes O&P Total 20.11 Concrete Walk Removal and Replacement (ft-width) 02220.240.4100 Sidewalk removal, concrete, 4" reinf. (sy) 0.111 8.45 98.5% 100.0% 0.93 Means 2006 02315.490.0550 10 mi rt haul (16.5 cy) - per yard 0.016 15.00 103.4% 100.0% 0.25 Means 2003 includes O&P 02220.330.0100 Disposal - tipping fee (ton) 0.023 70.00 98.5% 100.0% 1.56 Means 2006 includes O&P 02315.110.0300 3" select backfill, no comp (cy) 0.009 18.21 98.5% 100.0% 0.17 Means 2006 includes O&P (material costs + 10%) 02315.310.7000 Compaction, 18" vibrate plate (cy) 0.019 1.86 98.5% 100.0% 0.04 Means 2006 includes O&P 02775.275.0310 Sidewalk, conc. 4" (sf) 1 3.58 98.5% 100.0% 3.53 Means 2006 includes O&P Total 6.48 * Total index except some items use intallation index. * Reference: RSMeans Heavy Construction Cost Data, 20th Annual Edition, 2006. Transmission Main cost estimator_PVC_2007_FINAL.xls, unit_costs Page 1 of 1 3/30/2007 2:52 PM
Equipment Costs (with O&P) Item Description Qty Power (Hp) Productio n (cy/hr) Costs ($/day) St. Paul Index * Present Cost Index Total Cost ($/day) Source Notes Pipe Trench - Excavate, lay, backfill, compact (75 CY/HR Production) 01.54.33.20.0150 1 CY Excavator 1 80 75 $ 570.00 101.8% 100.0% $ 581 Means 2006 rentals are based on weekly rate 01.54.33.20.1250 Vibratory Hand Compactor 2 10 $ 38.50 101.8% 100.0% $ 79 Means 2006 rentals are based on weekly rate 01.54.33.40.7050 Trench Box (8x16) 1 $ 156.00 101.8% 100.0% $ 159 Means 2006 rentals are based on weekly rate Total $ 819 Pipe Trench - Excavate, lay, backfill, compact (100 CY/HR Production) 01.54.33.20.0200 1.5 CY Excavator 1 120 100 $ 755.00 101.8% 100.0% $ 769 Means 2006 rentals are based on weekly rate 01.54.33.20.1250 Vibratory Hand Compactor 2 10 $ 38.50 101.8% 100.0% $ 79 Means 2006 rentals are based on weekly rate 01.54.33.40.7050 Trench Box (8x16) 1 $ 156.00 101.8% 100.0% $ 159 Means 2006 rentals are based on weekly rate Total $ 1,007 Pipe Trench - Excavate, lay, backfill, compact (130 CY/HR Production) 01.54.33.20.0300 2 CY Excavator 1 160 130 $ 950.00 101.8% 100.0% $ 968 Means 2006 rentals are based on weekly rate 01.54.33.20.1250 Vibratory Hand Compactor 2 10 $ 38.50 101.8% 100.0% $ 79 Means 2006 rentals are based on weekly rate 01.54.33.40.7050 Trench Box (8x16) 1 $ 156.00 101.8% 100.0% $ 159 Means 2006 rentals are based on weekly rate Total * Total Index $ 1,206 Transmission Main cost estimator_PVC_2007_FINAL.xls, equip_costs Page 1 of 1 3/30/2007 2:52 PM
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Page 387 and 388: TM3: Recycled Wastewater System Com
Page 403 and 404: Table 13 WATER REUSE SYSTEM COST OF
Page 409 and 410: Cost of Service, $/1000 gallon 1.00
Page 419 and 420: Cost of Service, $/1000 gallons 8.0
Page 423 and 424: Appendix A Water Reuse Regulatory E
Page 425 and 426: Table A-1. 2000 California Water Re
Page 427 and 428: California Department of Health Ser
Page 429 and 430: Other Media Type Filters Fuzzy Filt
Page 431 and 432: Appendix B TECHNICAL MEMORANDUM Rec
Page 433 and 434: Appendix B Reclaimed Water Transmis
Page 435 and 436: Exhibit 1 Transmission Main Cost To
Page 437: Pipe Installation Data (DR 18 PVC P
Page 441 and 442: Water Reuse Pipe Line Construction
Page 443 and 444: Construction Unit Costs Item (2006
Page 445 and 446: Crew Costs (with O&P) St. Paul Pres
Page 447 and 448: Capital PROJECT Cost Curves for Rec
Page 449 and 450: Diam (in) Annual Average Day Flow A
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Page 453 and 454: Pipe Capital Project Cost, $ Millio
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Page 461 and 462: Annual Pipe Average Annual Velocity
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Page 465 and 466: Exhibit 3 Water Reuse System O&M Co
Page 467 and 468: Diam (in) Annual Average Day Flow (
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Page 477 and 478: Water Reuse System Estimated Cost o
Page 479 and 480: WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost of Service, $/1000 gallon 2.00
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Cost Curves as Basis for Tertiary 1
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Water Reuse System Estimated Cost o
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Water Reuse System Estimated Cost o
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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