Recycling Treated Municipal Wastewater for Industrial Water Use

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Diam (in) Annual Average Day Flow (mgd) Annual Average Day Peak Hourly Flow (gpm) Flow (mgd) Pipe Velocity at Peak Hourly Flow (fps) Pipe Unit Project Cost ($/ft) 42 11.67 8098.98 35.01 5.63 531 42 12.00 8328.00 36.00 5.79 531 42 12.33 8557.02 36.99 5.95 531 42 12.67 8792.98 38.01 6.11 531 42 13.00 9022.00 39.00 6.27 531 42 13.33 9251.02 39.99 6.43 531 42 13.67 9486.98 41.01 6.59 531 42 14.00 9716.00 42.00 6.75 531 42 14.67 10180.98 44.01 7.08 531 48 13.67 9486.98 41.01 5.05 671 48 14.00 9716.00 42.00 5.17 671 48 14.33 9945.02 42.99 5.29 671 48 14.67 10180.98 44.01 5.42 671 48 15.00 10410.00 45.00 5.54 671 48 15.33 10639.02 45.99 5.66 671 48 15.67 10874.98 47.01 5.79 671 48 16.00 11104.00 48.00 5.91 671 48 16.33 11333.02 48.99 6.03 671 48 16.67 11568.98 50.01 6.16 671 48 17.33 12027.02 51.99 6.40 671 48 18.00 12492.00 54.00 6.65 671 48 18.33 12721.02 54.99 6.77 671 48 19.00 13186.00 57.00 7.02 671 54 17.33 12027.02 51.99 5.06 781 54 18.00 12492.00 54.00 5.25 781 54 18.67 12956.98 56.01 5.45 781 54 19.33 13415.02 57.99 5.64 781 54 20.00 13880.00 60.00 5.84 781 54 20.67 14344.98 62.01 6.03 781 54 21.33 14803.02 63.99 6.22 781 54 22.00 15268.00 66.00 6.42 781 54 22.67 15732.98 68.01 6.62 781 54 23.33 16191.02 69.99 6.81 781 54 24.00 16656.00 72.00 7.00 781 60 21.17 14691.98 63.51 5.00 891 60 21.67 15038.98 65.01 5.12 891 60 22.33 15497.02 66.99 5.28 891 60 23.00 15962.00 69.00 5.44 891 60 23.67 16426.98 71.01 5.60 891 60 24.33 16885.02 72.99 5.75 891 60 25.00 17350.00 75.00 5.91 891 60 25.67 17814.98 77.01 6.07 891 60 26.33 18273.02 78.99 6.22 891 60 27.00 18738.00 81.00 6.38 891 60 27.67 19202.98 83.01 6.54 891 60 28.33 19661.02 84.99 6.70 891 60 29.00 20126.00 87.00 6.86 891 60 30.00 20820.00 90.00 7.09 891 Capital PROJECT Cost Curves <strong>for</strong> Reclaimed Transmission Piping Urban Capital Cost - Cost per 1000 gallons 1 1.5 2 2.5 3 3.5 4 5 10 $0.05 $0.08 $0.10 $0.13 $0.15 $0.18 $0.20 $0.23 $0.25 $0.51 $0.05 $0.07 $0.10 $0.12 $0.15 $0.17 $0.20 $0.22 $0.25 $0.49 $0.05 $0.07 $0.10 $0.12 $0.14 $0.17 $0.19 $0.22 $0.24 $0.48 $0.05 $0.07 $0.09 $0.12 $0.14 $0.16 $0.19 $0.21 $0.23 $0.47 $0.05 $0.07 $0.09 $0.11 $0.14 $0.16 $0.18 $0.21 $0.23 $0.46 $0.04 $0.07 $0.09 $0.11 $0.13 $0.16 $0.18 $0.20 $0.22 $0.44 $0.04 $0.07 $0.09 $0.11 $0.13 $0.15 $0.17 $0.20 $0.22 $0.43 $0.04 $0.06 $0.08 $0.11 $0.13 $0.15 $0.17 $0.19 $0.21 $0.42 $0.04 $0.06 $0.08 $0.10 $0.12 $0.14 $0.16 $0.18 $0.20 $0.40 $0.05 $0.08 $0.11 $0.14 $0.16 $0.19 $0.22 $0.25 $0.27 $0.55 $0.05 $0.08 $0.11 $0.13 $0.16 $0.19 $0.21 $0.24 $0.27 $0.54 $0.05 $0.08 $0.10 $0.13 $0.16 $0.18 $0.21 $0.24 $0.26 $0.52 $0.05 $0.08 $0.10 $0.13 $0.15 $0.18 $0.20 $0.23 $0.26 $0.51 $0.05 $0.07 $0.10 $0.12 $0.15 $0.17 $0.20 $0.22 $0.25 $0.50 $0.05 $0.07 $0.10 $0.12 $0.15 $0.17 $0.20 $0.22 $0.24 $0.49 $0.05 $0.07 $0.10 $0.12 $0.14 $0.17 $0.19 $0.22 $0.24 $0.48 $0.05 $0.07 $0.09 $0.12 $0.14 $0.16 $0.19 $0.21 $0.23 $0.47 $0.05 $0.07 $0.09 $0.11 $0.14 $0.16 $0.18 $0.21 $0.23 $0.46 $0.04 $0.07 $0.09 $0.11 $0.13 $0.16 $0.18 $0.20 $0.22 $0.45 $0.04 $0.06 $0.09 $0.11 $0.13 $0.15 $0.17 $0.19 $0.22 $0.43 $0.04 $0.06 $0.08 $0.10 $0.12 $0.15 $0.17 $0.19 $0.21 $0.42 $0.04 $0.06 $0.08 $0.10 $0.12 $0.14 $0.16 $0.18 $0.20 $0.41 $0.04 $0.06 $0.08 $0.10 $0.12 $0.14 $0.16 $0.18 $0.20 $0.39 $0.05 $0.08 $0.10 $0.13 $0.15 $0.18 $0.20 $0.23 $0.25 $0.50 $0.05 $0.07 $0.10 $0.12 $0.15 $0.17 $0.19 $0.22 $0.24 $0.48 $0.05 $0.07 $0.09 $0.12 $0.14 $0.16 $0.19 $0.21 $0.23 $0.47 $0.05 $0.07 $0.09 $0.11 $0.14 $0.16 $0.18 $0.20 $0.23 $0.45 $0.04 $0.07 $0.09 $0.11 $0.13 $0.15 $0.17 $0.20 $0.22 $0.44 $0.04 $0.06 $0.08 $0.11 $0.13 $0.15 $0.17 $0.19 $0.21 $0.42 $0.04 $0.06 $0.08 $0.10 $0.12 $0.14 $0.16 $0.18 $0.20 $0.41 $0.04 $0.06 $0.08 $0.10 $0.12 $0.14 $0.16 $0.18 $0.20 $0.40 $0.04 $0.06 $0.08 $0.10 $0.12 $0.13 $0.15 $0.17 $0.19 $0.38 $0.04 $0.06 $0.07 $0.09 $0.11 $0.13 $0.15 $0.17 $0.19 $0.37 $0.04 $0.05 $0.07 $0.09 $0.11 $0.13 $0.15 $0.16 $0.18 $0.36 $0.05 $0.07 $0.09 $0.12 $0.14 $0.16 $0.19 $0.21 $0.23 $0.47 $0.05 $0.07 $0.09 $0.11 $0.14 $0.16 $0.18 $0.21 $0.23 $0.46 $0.04 $0.07 $0.09 $0.11 $0.13 $0.16 $0.18 $0.20 $0.22 $0.45 $0.04 $0.06 $0.09 $0.11 $0.13 $0.15 $0.17 $0.19 $0.22 $0.43 $0.04 $0.06 $0.08 $0.11 $0.13 $0.15 $0.17 $0.19 $0.21 $0.42 $0.04 $0.06 $0.08 $0.10 $0.12 $0.14 $0.16 $0.18 $0.20 $0.41 $0.04 $0.06 $0.08 $0.10 $0.12 $0.14 $0.16 $0.18 $0.20 $0.40 $0.04 $0.06 $0.08 $0.10 $0.12 $0.14 $0.16 $0.17 $0.19 $0.39 $0.04 $0.06 $0.08 $0.09 $0.11 $0.13 $0.15 $0.17 $0.19 $0.38 $0.04 $0.06 $0.07 $0.09 $0.11 $0.13 $0.15 $0.17 $0.18 $0.37 $0.04 $0.05 $0.07 $0.09 $0.11 $0.13 $0.14 $0.16 $0.18 $0.36 $0.04 $0.05 $0.07 $0.09 $0.11 $0.12 $0.14 $0.16 $0.18 $0.35 $0.03 $0.05 $0.07 $0.09 $0.10 $0.12 $0.14 $0.15 $0.17 $0.34 $0.03 $0.05 $0.07 $0.08 $0.10 $0.12 $0.13 $0.15 $0.17 $0.33 Pipe Capital Costs_Single_PF of 3_FINAL.xls, Capital Costs Page 6 of 6 3/30/2007 2:55 PM
Pipe Capital Project Cost, $ Million 20 18 16 14 12 10 8 6 4 2 Transmission, 4.5 mile: Urban Area Reclaimed Transmission Pipe Capital Project Costs, 0-5 mgd y = 1.084x + 2.2783 R 2 = 0.974 y = 1.2045x + 2.5314 R 2 = 0.974 y = 2.4089x + 5.0628 R 2 Transmission, 5 mile: Transmission, 10 mile: = 0.974 0 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 Flow, mgd Transmission, 1 mile: y = 0.2409x + 0.5063 R 2 = 0.974 y = 0.3613x + 0.7594 R 2 = 0.974 y = 0.4818x + 1.0126 R 2 Transmission, 1.5 mile: Transmission, 2 mile: = 0.974 Transmission, 2.5 mile: y = 0.6022x + 1.2657 R 2 = 0.974 Transmission, 3 mile: y = 0.7227x + 1.5188 R 2 = 0.974 Transmission, 3.5 mile: y = 0.8431x + 1.772 R 2 = 0.974 Transmission, 4 mile: y = 0.9636x + 2.0251 R 2 = 0.974 Transmission, 1 mile Transmission, 1.5 mile Transmission, 2 mile Transmission, 2.5 mile Transmission, 3 mile Transmission, 3.5 mile Transmission, 4 mile Transmission, 4.5 mile Transmission, 5 mile Transmission, 10 mile Linear (Transmission, 1 mile) Linear (Transmission, 1.5 mile) Linear (Transmission, 2 mile) Linear (Transmission, 2.5 mile) Linear (Transmission, 3 mile) Linear (Transmission, 3.5 mile) Linear (Transmission, 4 mile) Linear (Transmission, 4.5 mile) Linear (Transmission, 5 mile) Linear (Transmission, 10 mile)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Page 401 and 402: TM3: Recycled Wastewater System Com
Page 403 and 404: Table 13 WATER REUSE SYSTEM COST OF
Page 409 and 410: Cost of Service, $/1000 gallon 1.00
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Page 423 and 424: Appendix A Water Reuse Regulatory E
Page 425 and 426: Table A-1. 2000 California Water Re
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Page 431 and 432: Appendix B TECHNICAL MEMORANDUM Rec
Page 433 and 434: Appendix B Reclaimed Water Transmis
Page 435 and 436: Exhibit 1 Transmission Main Cost To
Page 437 and 438: Pipe Installation Data (DR 18 PVC P
Page 439 and 440: Equipment Costs (with O&P) Item Des
Page 441 and 442: Water Reuse Pipe Line Construction
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Cost Curves as Basis for Tertiary 2
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Appendix D-3 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost of Service, $/1000 gallon 5.00
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Water Reuse System Estimated Cost o
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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