Recycling Treated Municipal Wastewater for Industrial Water Use

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Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 0039 Hiawatha Metalcraft Inc (Plant #3) 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY,WELL 181,006,641 30,297,357 0.4959 0364 Hitchcock Industries Inc 331521 Aluminum Die-Casting Foundries Metal Products 247 CITY 16,327,400 14,830,872 0.0447 1210 Hoffman Enclosures 332322 Sheet Metal Work Manufacturing Metal Products 247 CITY 79,255,275 50,699,463 0.2171 0130 Honeywell Inc (0130) 334511 Search, Detection, Navigation, Guidance, Aeronautical, and Nautical System and Instrument MMetal Products 247 CITY,WELL 133,083,164 26,438,060 0.3646 0189 Honeywell Inc (0189) 334512 Automatic Environmental Control Manufacturing for Residential, Commercial, and Appliance UsMetal Products 247 CITY,WELL 175,200,000 182,299,520 0.4800 * 1152 Huot Mfg Co #1152 Metal Products 247 CITY 658,240 658,240 0.0018 1119 Hutchinson Technology Inc 33271 Machine Shops Metal Products 247 CITY 30,095,200 19,997,722 0.0825 0061 Intermet Co Metal Products 247 CITY 26,484,400 20,388,844 0.0726 1131 Inthermo Inc Metal Products 247 CITY 447,000 263,725 0.0012 0735 Invest-Cast Inc 331512 Steel Investment Foundries Metal Products 247 CITY 1,244,240 1,099,752 0.0034 1043 J & E Mfg 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 1,826,000 1,826,000 0.0050 1220 J & L Wire Cloth Co Inc 332618 Other Fabricated Wire Product Manufacturing Metal Products 247 CITY 2,381,440 1,581,480 0.0065 1087 J I T Powder Coating 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 5,050,000 4,924,400 0.0138 1277 J L Industries 337215 Showcase, Partition, Shelving, and Locker Manufacturing Metal Products 247 CITY 1,470,000 1,460,000 0.0040 1132 J R Williams Co Inc 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 154,832 143,942 0.0004 0303 Johnson Screens (0303) 333319 Other Commercial and Service Industry Machinery Manufacturing Metal Products 247 CITY 35,040,000 35,040,000 0.0960 0117 Joyner's Silver & Electroplating 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 WELL 13,342,920 13,048,920 0.0366 1337 Kirchbaum-Krupp Metal Co Metal Products 247 CITY,OTHER 403,671 403,671 0.0011 1323 Kurt Mfg Co Metal Products 247 CITY 15,312,880 15,310,080 0.0420 0746 Kurt Mfg Co 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY,WELL 41,662,800 41,662,800 0.1141 0909 Kurt Mfg Co - Die Cast Div 331521 Aluminum Die-Casting Foundries Metal Products 247 CITY 2,037,900 1,039,090 0.0056 0790 Kurt Mfg Co (0790) 333515 Cutting Tool and Machine Tool Accessory Manufacturing Metal Products 247 CITY 3,593,392 3,247,020 0.0098 0742 Kwik-File Inc 337214 Office Furniture (except Wood) Manufacturing Metal Products 247 CITY 3,845,740 3,845,740 0.0105 1286 L & S Electric, Inc 811412 Appliance Repair and Maintenance Metal Products 247 CITY 975,000 975,000 0.0027 1239 LAI Midwest Inc 332999 All Other Miscellaneous Fabricated Metal Product Manufacturing Metal Products 247 CITY 9,284,000 7,427,200 0.0254 0406 Lake Air Metal Stampings LLC 33637 Motor Vehicle Metal Stamping Metal Products 247 CITY 416,000 416,000 0.0011 1005 Lake Engineering Inc 33271 Machine Shops Metal Products 247 CITY 1,973,370 1,934,457 0.0054 1110 LeJeune Bolt Co 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 142,890 142,890 0.0004 0988 Life Fitness Consumer Div 332999 All Other Miscellaneous Fabricated Metal Product Manufacturing Metal Products 247 CITY 23,188,500 16,305,327 0.0635 0177 Lowell Inc 332721 Precision Turned Product Manufacturing Metal Products 247 CITY 3,498,000 1,188,000 0.0096 0661 Maguire & Strickland Refining Inc Metal Products 247 CITY 166,000 142,948 0.0005 1249 Mate Precision Tooling 333514 Special Die and Tool, Die Set, Jig, and Fixture Manufacturing Metal Products 247 CITY 4,346,182 4,346,182 0.0119 1054 McLean Midwest 333415 Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial RefrigerationMetal Products 247 CITY 14,257,220 27,842,000 0.0391 0438 Med Tek Inc 332811 Metal Heat Treating Metal Products 247 CITY 2,134,700 1,067,350 0.0058 0607 Medtronic Inc 334510 Electromedical and Electrotherapeutic Apparatus Manufacturing Metal Products 247 CITY 8,161,380 1,350,720 0.0224 0598 Medtronic Inc 334510 Electromedical and Electrotherapeutic Apparatus Manufacturing Metal Products 247 CITY 17,011,000 5,297,437 0.0466 0608 Medtronic Inc 54171 Research and Development in the Physical, Engineering, and Life Sciences Metal Products 247 CITY 24,361,280 19,112,600 0.0667 1164 Metal Treaters Inc Metal Products 247 CITY 2,108,858 1,772,258 0.0058 0032 Metal-Matic Inc 33121 Iron and Steel Pipe and Tube Manufacturing from Purchased Steel Metal Products 247 CITY,WELL 163,309,270 11,547,790 0.4474 0643 Metal-Tronics Inc 337214 Office Furniture (except Wood) Manufacturing Metal Products 247 CITY 284,000 228,565 0.0008 0126 Micro Parts Inc 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 6,748,000 6,748,000 0.0185 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 9 of 14 7/6/2007 Incoming (mgd)
Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 1203 Mid Minnesota Wire & Mfg Inc Metal Products 247 CITY 748,000 346,600 0.0020 0563 Mid-Continent Engineering 332439 Other Metal Container Manufacturing Metal Products 247 CITY 80,178,750 77,429,850 0.2197 1289 Midwest Powdercoating & Screen Printing 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 1,363,880 1,083,880 0.0037 0258 Minnesota Metal Finishing Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY,WELL 24,676,520 24,464,840 0.0676 0998 Modern Tool 332116 Metal Stamping Metal Products 247 CITY 5,622,400 4,628,840 0.0154 0127 Molex Inc Copper Flex Products Metal Products 247 CITY 38,861,592 38,609,724 0.1065 0691 Morrissey Inc Metal Products 247 CITY 1,468,000 1,352,800 0.0040 0218 NiCo Products Inc #3 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 89,522,136 77,300,568 0.2453 0941 Nilfisk - Advance Inc 42183 Industrial Machinery and Equipment Wholesalers Metal Products 247 CITY 15,260,700 12,632,772 0.0418 0571 Nor-Ell Inc, Powder Coating Div 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 5,341,170 5,122,027 0.0146 0765 Northern Screw Machine Co 332721 Precision Turned Product Manufacturing Metal Products 247 CITY 300,726 300,726 0.0008 0328 Northland Aluminum Products Inc 332214 Kitchen Utensil, Pot, and Pan Manufacturing Metal Products 247 CITY,OTHER 18,112,446 16,375,854 0.0496 0759 Northwest Swiss-Matic Inc 332721 Precision Turned Product Manufacturing Metal Products 247 CITY 1,784,728 1,752,488 0.0049 1329 Nystrom Inc Metal Products 247 CITY 4,980,000 3,510,000 0.0136 1173 Oildyne Inc (1173) 333995 Fluid Power Cylinder and Actuator Manufacturing Metal Products 247 CITY 3,163,560 3,088,560 0.0087 0318 Onan - Main Plant 335312 Motor and Generator Manufacturing Metal Products 247 CITY 69,249,400 40,954,820 0.1897 0319 Onan - Technical Center 335312 Motor and Generator Manufacturing Metal Products 247 CITY,OTHER 3,278,380 2,842,680 0.0090 1059 Performance Industrial Coatings Inc Metal Products 247 CITY 3,437,000 3,437,000 0.0094 1032 Phillips & Temro Industries Inc 336322 Other Motor Vehicle Electrical and Electronic Equipment Manufacturing Metal Products 247 CITY 1,106,000 399,000 0.0030 1174 Phillips & Temro Industries Inc 33271 Machine Shops Metal Products 247 CITY,OTHER 1,699,227 520,764 0.0047 0128 Plating Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY,WELL 24,643,131 24,643,131 0.0675 1252 Powder Specialties 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 39,420 38,143 0.0001 1209 Power Coat Metal Products 247 CITY 846,792 762,114 0.0023 1213 Precise Products Corp Metal Products 247 CITY 1,118,264 622,214 0.0031 1319 Precision Associates Inc Metal Products 247 CITY 4,874,000 3,933,000 0.0134 1190 Production Engineering Corp 33271 Machine Shops Metal Products 247 CITY 786,305 499,073 0.0022 0642 Professional Plating Inc (0642) 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 10,995,390 10,138,908 0.0301 0800 Progress Casting Group (0800) 331521 Aluminum Die-Casting Foundries Metal Products 247 CITY 19,537,980 12,210,891 0.0535 0274 Prospect Foundry Inc 331511 Iron Foundries Metal Products 247 CITY 25,097,368 17,594,956 0.0688 0703 Quality Metals Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY,WELL 3,846,692 3,846,692 0.0105 0188 Quality Painting & Metal Finishing 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 2,160,000 2,097,420 0.0059 1326 RAO Mfg Metal Products 247 CITY 1,774,000 1,064,000 0.0049 1205 Remmele Engineering Inc 333514 Special Die and Tool, Die Set, Jig, and Fixture Manufacturing Metal Products 247 CITY 2,879,600 1,117,114 0.0079 0028 Rexam Beverage Can 332431 Metal Can Manufacturing Metal Products 247 CITY 82,393,836 82,395,036 0.2257 0707 Richald Metal Finishing Inc 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 254,440 254,440 0.0007 0918 Sifco Custom Machining Co 336412 Aircraft Engine and Engine Parts Manufacturing Metal Products 247 CITY,OTHER 6,361,960 5,918,154 0.0174 0407 Silgan Containers Mfg Corp 332431 Metal Can Manufacturing Metal Products 247 CITY 3,251,068 2,620,666 0.0089 1177 Skyline Exhibits 33995 Sign Manufacturing Metal Products 247 CITY,OTHER 1,785,500 1,357,250 0.0049 1117 Spec Plating Corp 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 60,430,920 46,718,312 0.1656 1230 Springs Inc 332722 Bolt, Nut, Screw, Rivet, and Washer Manufacturing Metal Products 247 CITY 420,000 420,000 0.0012 0331 St Paul Metalcraft Inc (0331) 331528 Other Nonferrous Foundries (except Die-Casting) Metal Products 247 CITY,OTHER 5,763,400 2,481,080 0.0158 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 10 of 14 7/6/2007 Incoming (mgd)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 272 and 273: Table 3.13a. Industrial Water Use i
Page 278 and 279: WATER USE (MGD) WATER USE (MGD) 2.5
Page 280 and 281: WATER USE (MGD) WATER USE (MGD) 0.8
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 288 and 289: Craddock Consulting Engineers In As
Page 290: Minnesota DNR Waters 2005 Ground-wa
Page 294 and 295: Craddock Consulting Engineers In As
Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
Page 326 and 327: Recommended Limits for Various Indu
Page 328: Exhibit B Blue Lake WWTP Sampling R
Page 331 and 332: MCES Blue Lake Plant Final Effluent
Page 333 and 334: Date Day of Wk MCES Blue Lake Plant
Page 340 and 341: MCES Empire Plant Final Effluent Sa
Page 342 and 343: Date Day of Wk 10/24/06 Tuesday 10/
Page 348 and 349: Exhibit D Metropolitan (Metro) WWTP
Page 350 and 351: MCES Metropolitan Plant Final Efflu
Page 352 and 353: Date Day of Wk 4/19/07 Thursday 4/2
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Date Day of Wk 4/19/07 Thursday 4/2
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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