Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Craddock Consulting Engineers 3-23 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc Table 3.12a. Industrial Water Use in the Mississippi River Headwaters Watershed 2004 Water Use, mgd Industry Category Ground Water Surface Water Total Agricultural Processing 6.49 0.00 6.49 Hydropower 0.00 0.12 0.12 Industrial Process Cooling - Once Through 3.58 0.51 4.09 Industrial Processing 0.87 0.00 0.87 Metal Processing 1.88 0.00 1.88 Mine Processing 0.24 0.00 0.24 Non-Metallic Processing 0.95 0.00 0.95 Nuclear Power Plant 0.05 346.60 346.65 Petroleum - Chemical Processing, ethanol 2.13 0.00 2.13 Power Generation 0.31 0.01 0.32 Pulp and Paper Processing 2.17 26.84 29.01 Sand and Gravel Washing 1.13 2.56 3.69 Steam Power Cooling - Once Through 0.19 544.49 544.68 Steam Power Cooling - Wet Tower 0.18 18.47 18.65 Steam Power Other than Cooling 1.36 0.00 1.36 Total 21.53 939.60 961.13 Source: MDNR, 2004 WWTPs As the most populated watershed, the Mississippi River-Headwaters watershed has the largest number of the WWTPs greater than 1 mgd and processes the most wastewater. In 2005, the WWTPs in this watershed discharged collectively 230 mgd from the 22 facilities in its borders. Table 3.12b lists the watersheds, their design capacity, and 2005 discharge volume. The Met Council’s Metropolitan WWTP, located in downtown St. Paul, provides treatment for the majority of the central and northern part of the metro area. It processed approximately 190 mgd of wastewater in 2005. Discussion of this and other Met Council facilities is reserved for Section 3.4. The next largest municipal discharger on the upper Mississippi River is the St. Cloud WWTP, which discharged 10 mgd in 2005, followed by several plants discharging 2 to 4 mgd. Several of these facilities are nearing capacity, indicated by flows exceeding 70% of the design capacity. These include Alexandria, Brainerd, Litchfield, Melrose, Met Council-Metro WWTP, St. Cloud and Willmar. Many of these municipalities are in the planning, design, or construction phase of an expansion. Task 2 will evaluate this in more detail.
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands 35 600 30 Ground Water Surface Water Ground Water 25 500 Surface 241 Agricultural Water Processing 242 Pulp and Paper Processing 20 243 Mine Processing 400 244 Sand and Gravel Washing 15 300 10 200 5 0 100 241 242 243 244 245 246 247 248 245 Industrial Process Cooling 221 Hydropower Once - through 222 Steam Power Cooling - Once 246 Petroleum-chemical through processing, ethanol 223 Steam Power Cooling - Wet 247 Metal Processing Tower 248 Non-Metallic Processing 225 Steam Power Other than Cooling 249 Industrial Processing 249 226 Nuclear Power Plant USE CODE 0 221 222 223 225 226 229 Figure 3.12a. Industrial Processing Water Use in the Mississippi River Headwaters USE CODE Watershed, 2004 WATER WATER USE (MGD) USE (MGD WATER USE (MGD 35 30 25 20 15 10 5 0 241 242 243 244 245 246 247 248 249 USE CODE Ground Water Surface Water 241 Agricultural Processing 242 Pulp and Paper Processing 243 Mine Processing 244 Sand and Gravel Washing 245 Industrial Process Cooling Once - through 246 Petroleum-chemical processing, ethanol 247 Metal Processing 248 Non-Metallic Processing 249 Industrial Processing Figure 3.12a. Industrial Processing Water Use in the Mississippi River Headwaters Watershed, 2004 Source: MDNR, 2004 Figure 3.12b. Power Generation Water Use in the Mississippi River Headwaters Watershed, 2004 Source: MDNR, 2004 3-24 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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