Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Craddock Consulting Engineers 3-9 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc WATER USE (MGD) 3.5 3 2.5 2 1.5 1 0.5 0 241 244 USE CODE 246 Ground Water Surface Water Figure 3.8a. Industrial Processing Water Use in the Cedar River Watershed, 2004 WATER USE (MGD) 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 223 USE CODE 241 Agricultural Processing 244 Sand and Gravel Washing 246 Petroleum-chemical Processing, ethanol Source: MDNR, 2004 Ground Water Surface Water 223 Steam Power Cooling - Wet Tower Figure 3.8b. Power Generation Water Use in the Cedar River Watershed, 2004 Source: MDNR, 2004
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.8a. Industrial Water Use in the Cedar River Watershed 2004 Water Use, mgd Industry Category Ground Water Surface Water Total Agricultural Processing 3.20 0.00 3.20 Petroleum - Chemical Processing, Ethanol 0.56 0.00 0.56 Sand & Gravel Washing 0.00 0.08 0.08 Steam Power Cooling - Wet Tower 0.29 0.00 0.29 Total Source: MDNR, 2004 4.05 0.08 4.13 Table 3.8b. WWTPs in the Cedar River Watershed Design 2005 Ann Avg Flow as % of Facility Name Capacity, mgd Flow, mgd Design Capacity Albert Lea WWTP 18.380 4.233 23.0% Austin WWTP 8.475 5.42 64.0% Total Source: MPCA, 2005 26.855 9.653 36.0% Table 3.8c. Industries in the Cedar River Watershed Industry Name Source* 2004 Water Use, mgd Distance to WWTP, miles Closest WWTP Industry Category HORMEL FOODS CORP G 0.000 2.0 Austin Agricultural Processing HORMEL FOODS CORP G 0.681 2.0 Austin Agricultural Processing HORMEL FOODS CORP G 1.183 3.5 Austin Agricultural Processing HORMEL FOODS CORP G 1.334 3.5 Austin Agricultural Processing VENTURA FOODS LLC G 0.000 5.7 Albert Lea Agricultural Processing AGRA RESOURCES Petroleum - Chemical COOP G 0.183 9.7 Albert Lea Processing AGRA RESOURCES Petroleum - Chemical COOP G 0.208 9.7 Albert Lea Processing AGRA RESOURCES Petroleum - Chemical COOP BISHOP EXCAVATING G 0.172 9.7 Albert Lea Processing INC ULLAND BROTHERS S 0.000 >10 Austin Sand and Gravel Washing INC ULLAND BROTHERS, S 0.060 1.5 Austin Sand and Gravel Washing INC S 0.020 5.0 Austin Sand and Gravel Washing AUSTIN UTILITIES G 0.287 4.0 Austin * G=Ground Water; S=Surface Water Source: MDNR, 2004 STEAM POWER COOLING - WET TOWER 3-10 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Section 3 Inventory of Major WWTPs
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Craddock Consulting Engineers In As
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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