Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Craddock Consulting Engineers 3-3 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc Table 3.1. Power Generation Facilities Water Use in Minnesota, 2004 Water Use, mgd Category Ground Water Surface Water Total Hydropower 0 0.12 0.1 Steam power cooling – once through 0.30 1178.75 1179.1 Steam power cooling – wet tower 0.98 18.47 19.5 Steam power other than cooling 1.36 325.35 326.7 Nuclear power plant 0.14 852.44 852.6 Power generation 0.85 0.01 0.9 Total 3.6 2375.0 2378.7 Source: MDNR, 2004 Mine processing and pulp and paper processing are the largest water users under the industrial processing category, as listed in Table 3.2 and illustrated in Figures 3.3 and 3.4. While these industries predominantly use surface water supplies the next largest water use category is agricultural processing, which relies primarily on higher quality ground water supplies. Appendix A provides the detailed statistics on industrial water use in Minnesota for 2000 – 2004. Table 3.2. Industrial Processing Water Use in Minnesota, 2004 Water Use, mgd Category Ground Water Surface Water Total Agricultural processing (food & livestock) 25.2 0.1 25.3 Pulp and paper processing 2.3 80.3 82.6 Mine processing (not sand & gravel washing) 0.5 296.5 297.0 Sand and gravel washing 3.8 7.5 11.3 Industrial process cooling once-through 5.8 0.5 6.3 Petroleum-chemical processing, ethanol 10.9 0.4 11.3 Metal processing 3.9 0.0 3.9 Non-metallic processing (rubber, plastic, glass) 3.0 0.0 3.0 Industrial processing 1.0 0.0 1.0 Total 56.3 385.4 441.7 Source: MDNR, 2004
Water Use (mgd) Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands 350 300 250 200 150 100 50 0 Metal Processing 0.9% (3.9 mgd) Petroleum Chemical Processing 2.6% (11.3 mgd) Industrial Process Cooling Once Through 1.4% (6.4 mgd) Sand and Gravel Processing 2.6% (11.3 mgd) Non-metallic Processing 0.7% (3.0 mgd) Industrial Processing 0.2% (1.0 mgd) Agricultural Processing 5.7% (25.3 mgd) 241 242 243 244 245 246 247 248 249 Use Code Pulp and Paper Processing 18.7% (82.6 mgd) Mine Processing 67.2% (297 mgd) Figure 3.3. Industrial Processing Water Use in 2004 Source: MNDR, 2004 Surface Water Ground Water 241 Agricultural processing 242 Pulp and paper processing 243 Mine processing 244 Sand and gravel processing 245 Industrial process cooling oncethrough 246 Petroleum-chemical processing 247 Metal processing 248 Non-metallic processing 249 Industrial processing Figure 3.4. Industrial Processing by Use Code in 2004 Source: MNDR, 2004 3-4 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Section 3 Inventory of Major WWTPs
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Craddock Consulting Engineers In As
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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Metropolitan Council Recycling Trea
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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