Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Craddock Consulting Engineers 3-25 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc Table 3.12b. WWTPs in the Mississippi River Headwaters Watershed Facility Name Design Capacity, mgd 2005 Ann Avg Flow, mgd Flow as % of Design Capacity Alexandria Lake Area Sanitary District 3.750 2.906 77.5% Bemidji WWTP 2.500 1.056 42.2% Brainerd WWTP 3.130 2.438 77.9% Buffalo WWTP 3.600 1.628 45.2% Cambridge WWTP 1.920 0.847 44.1% Camp Ripley WWTP 1.440 0.115 8.0% Elk River WWTP 2.200 1.186 53.9% Glencoe WWTP 2.600 0.69 26.5% Grand Rapids WWTP 15.200 7.33 48.2% Hutchinson WWTP 4.270 2.574 60.3% Litchfield WWTP 1.900 1.513 79.6% Little Falls WWTP 2.4 1.182 49.3% Melrose WWTP 2.5 2.001 80.0% Met Council - Eagles Point WWTP 10.0 2.34 23.0% Met Council - Hastings WWTP 2.9 1.592 54.9% Met Council - Metropolitan WWTP 251 187.018 74.5% Monticello WWTP 2.360 1.189 50.4% Otsego WWTP East 1.650 0.206 12.5% Rogers WWTP 1.602 0.769 48.0% St Cloud WWTP 13.000 10.358 79.7% St Michael WWTP 2.445 0.834 34.1% Willmar WWTP 5.040 3.81 75.6% Total 337.4 233.6 69.2% Source: MPCA, 2005 Industries and Proximity to WWTPs The watershed inventory displayed in Figure 3.12c shows the WWTPs in relation to the various industries in the watershed. The inventory shows that there are several WWTPs with industries in close proximity and most of these are agricultural processing industries. Examples include Seneca Foods in Glencoe, Burn Philip Food Ingredients in Hutchinson, Northern Food & Dairy in Alexandria, all of which have WWTPs within 1.5 miles of their operations. Table 3.12c lists industries within 4 miles of a WWTP. The complete list of industries in the Mississippi River-Headwaters watershed is in Appendix C.
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.12c. Industries in the Mississippi River Headwaters Watershed Within 4 Miles of a WWTP Industry Name Source* 2004 Water Use, mgd Distance to WWTP, miles Closest WWTP Industry Category OPTA FOOD INGREDIENTS INC G 0.200 1.00 Cambridge Agricultural Processing ELK RIVER, CITY OF S 0.006 1.00 Elk River POWER GENERATION STEAM POWER - OTHER THAN GREAT RIVER ENERGY G 0.054 1.00 Elk River COOLING STEAM POWER COOLING - ONCE GREAT RIVER ENERGY S 34.728 1.00 Elk River THROUGH ASSOCIATED MILK PRODUCERS G 0.024 1.00 Glencoe Agricultural Processing SENECA FOODS CORP G 0.478 1.00 Glencoe Agricultural Processing BURN PHILP FOOD INGREDIENTS G 0.917 1.00 Hutchinson Agricultural Processing FIRST DISTRICT ASSOC G 0.126 1.00 Litchfield Agricultural Processing DECHENE CORP G 0.004 1.00 Monticello Alexandria Lake Area Agricultural Processing NORTHERN FOOD & DAIRY INC G 0.000 1.50 SD Alexandria Lake Area Agricultural Processing LEE, MARK G 0.001 1.50 SD Alexandria Lake Area Sand and Gravel Washing ALEXANDRIA EXTRUSION CO G 0.004 1.50 SD Alexandria Lake Area Metal Processing NORTHERN FOOD & DAIRY INC G 0.310 1.50 SD Agricultural Processing BLANDIN PAPER CO S 16.680 1.50 Grand Rapids Pulp and Paper Processing BAUERLY BROTHERS INC G 0.004 1.50 Hutchinson Non-Metallic Processing EWING FARMS INC G 0.004 1.50 Monticello Agricultural Processing AGGREGATE INDUSTRIES-NCR INC G 0.009 2.00 Rogers Non-Metallic Processing HASSAN SAND & GRAVEL INC S 0.041 2.00 Rogers Sand and Gravel Washing JERRYS ICE SERVICE G 0.008 2.50 Bemidji Industrial Processing GRANITE CITY READY MIX S 0.259 2.50 St Cloud Sand and Gravel Washing BARTON SAND AND GRAVEL CO G 0.000 2.90 Elk River Sand and Gravel Washing XCEL OPTICAL COMPANY G 0.005 3.00 St Cloud Non-Metallic Processing BARTON SAND & GRAVEL G 0.089 3.50 Elk River Sand and Gravel Washing POTLATCH CORPORATION S 0.007 3.50 Grand Rapids Pulp and Paper Processing STEAM POWER COOLING - ONCE NSP CO DBA XCEL ENERGY S 132.737 3.70 METC - Metro THROUGH 3M COMPANY G 2.788 2.00 METC- Eagles Point Industrial Process Cooling Once Thru LSP-COTTAGE GROVE LP G 0.000 2.00 METC- Eagles Point POWER GENERATION CAPTAIN KENS FOODS INC G 0.009 2.30 METC- Metropolitan Agricultural Processing CEMSTONE PRODUCTS G 0.007 2.30 METC- Metropolitan Non-Metallic Processing NORTH STAR STEEL MINNESOTA G 0.177 2.50 METC- Metropolitan Metal Processing NORTHERN MALLEABLE IRON CO G 0.038 3.00 METC- Metropolitan Metal Processing NRG ENERGY CENTER INC G 0.204 3.10 METC- Metropolitan Pulp and Paper Processing D & D LAND LLC G 0.000 3.30 METC- Metropolitan Non-Metallic Processing 3M COMPANY G 0.322 3.40 METC- Metropolitan Non-Metallic Processing CEMSTONE PRODUCTS G 0.004 3.60 METC- Metropolitan Industrial Processing STEAM POWER COOLING - ONCE NSP CO DBA XCEL ENERGY S 132.737 3.70 METC- Metropolitan THROUGH ELK RIVER RED-E-MIX INC G 0.006 3.90 Elk River Non-Metallic Processing BAUERLY BROTHERS INC * G=Ground Water; S=Surface Water Source: MDNR, 2004 G 0.005 4.00 Cambridge Non-Metallic Processing 3-26 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Page 124 and 125: Figure 3.6. Industrial Reuse Custom
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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