Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.15c. Industries in the Red River of the North Watershed within 10 Miles of a WWTP 2004 Distance to Water WWTP, Industry Name AMERICAN CRYSTAL Source* Use, mgd miles Closest WWTP Industry Category SUGAR CO AMERICAN CRYSTAL S 0.000 1 Moorhead Agricultural Processing SUGAR CO S 0.010 1.2 Crookston Agricultural Processing STEAM POWER MOORHEAD PUBLIC COOLING - ONCE SERVICE AMERICAN CRYSTAL S 0.000 1.5 Moorhead THROUGH SUGAR CO S 0.000 2 East Grand Forks Agricultural Processing NORTHERN PRIDE INC ROCK RIDGE G 0.000 2.6 Thief River Falls Agricultural Processing RESOURCES ROCK RIDGE S 0.000 3 Detroit Lakes Sand and Gravel Washing RESOURCES G 0.666 3 Detroit Lakes Sand and Gravel Washing STEAM POWER COOLING - ONCE OTTER TAIL POWER CO S 54.428 3.5 Fergus Falls THROUGH STEAM POWER COOLING - WET OTTER TAIL POWER CO G 0.000 3.5 Fergus Falls TOWER MNDAK CONCRETE INC S 0.034 7.5 Thief River Falls Sand and Gravel Washing MNDAK CONCRETE INC G 0.025 7.5 Thief River Falls Sand and Gravel Washing * G=Ground Water; S=Surface Water Source: MDNR, 2004 St. Croix River Industrial Water Use The largest industrial water user in the St. Croix River watershed is Xcel Energy, which used 325 mgd of water from the St. Croix River in 2004. The other permitted industrial water users include several sand and gravel companies and Andersen Corporation for window production. Nearly 1 mgd of ground water was used by these industries in 2004. Figures 3.16a and 3.16b and Table 3.16a summarize the industrial water use for the St. Croix watershed. Table 3.16a. Industrial Water Use in the St. Croix River Watershed 2004 Water Use, mgd Ground Industry Category Water Surface Water Total Non-Metallic Processing 0.59 0.00 0.59 Sand & Gravel Washing 0.33 0.35 0.68 Steam Power Other than Cooling 0.00 325.35 325.35 Total 0.92 325.70 326.62 Source: MDNR, 2004 3-34 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
") Figure 3.15c. Red River of the North Watershed Industrial Reuse Customer Inventory " Tamarac East Grand Forks " # Snake Marsh Crookston " " # " " Moorhead " # "" " Agricultural Processing Red Sand Hill Wild Rice Buffalo ") Sand and Gravel Washing ") Power Generation " Mustinka Two River "! ! ") #* #* Roseau " !" !( ") ") Thief River Falls ! # ! " # Thief "! # Fergus Falls ! Clearwater ! Detroit Lakes Ottertail ! Major Lakes Major Rivers Red Lake Source: Minnesota DNR Water Appropriations Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) ! WWTP >= 5 mgd WWTP 1-5 mgd Ground Water Surface Water Cities/Townships " " " " " " !( 0.00 - 0.50 mgd !( 0.51 - 1.50 mgd !( 1.51 - 5.00 mgd !( 5.01 - 10.00 mgd !( !( 10.01 - 25.00 mgd 25.01 - 505.00 mgd ¯ 0 30 60 Miles
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Page 112 and 113: Section 2 Implementation Considerat
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Page 120 and 121: Section 3 Inventory of Major WWTPs
Page 124 and 125: Figure 3.6. Industrial Reuse Custom
Page 128 and 129: Figure 3.7b. Ground Water Availabil
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Page 158 and 159: Figure 3.14b. Rainy River Watershed
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Page 178 and 179: G G Flying Cloud Dr !! G! G Figure
Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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