Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.24. Hasting WWTP Industries Within a 5 Mile Radius DNR Permit Water Source* Industry Category - DNR MCES Business Category Industry Name 3M Company x G Industrial Process Cooling Once Through Aggregate Industries - NCR Inc x S Sand & Gravel Washing Barton Sand & Gravel x S Sand & Gravel Washing Con Agra Flour Milling Co x G Agricultural Processing Hastings Coop Creamery M Agricultural Processing Food Products H D Hudson Mfg Co** M Metal Processing Metal Products Intek Plastics Inc** M Non-Metallic Processing Chemical Products LSP-Cottage Grove LP x G Power Generation Intek Plastics Inc** M Non-Metallic Processing Chemical Products * M: Municipal; G: Ground Water; S: Surface Water. ** Industry located with 1 mile of the WWTP. Table 3.25. Empire WWTP Industries Within a 5 Mile Radius DNR Water Industry Category - MCES Business Industry Name Permit Source* DNR Non-Metallic Processing; Sand & Category Aggregate Industries - NCR Inc x G; S Gravel Washing Cannon Equipment M Metal Processing Sand & Gravel Metal Products Cemstone Products x G Washing J I T Powder Coating M Metal Processing Metal Products Kemps LLC M&G Agricultural Processing Food Products Marigold Foods Inc x G Agricultural Processing Non-Metallic NRG Processing Solutions LLC x G Processing Performance Industrial Coating M Metal Processing Metal Products Valmont/Lexington M Metal Processing Metal Products * M: Municipal; G: Ground Water; M & G: Municipal and Ground Water: S: Surface Water. St. Croix River Watershed WWTP The only WWTP with a capacity greater than 1 mgd in the St. Croix River watershed, resident to the seven county metro area, is the Met Council St. Croix Valley WWTP. As shown on Figure 3.28, there are a few industries within 5 miles of this 5.8 mgd facility. Table 3.26 lists the four industries. As discussed under the Watershed Inventory subsection, the largest demand in the watershed is for cooling water for the Xcel Energy steam power plant. The Andersen Corporation has the next highest demand, using 0.5 mgd of nonpotable supply and 0.5 mgd of municipal supply for the needs at their facility. The other industries have a combined demand of 0.025 mgd. 3-50 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
G ! ! ! #* " ! ! G ! !!! G " Courthouse Blvd Rosemount WWTP Figure 3.25. Eagles Point WWTP - Industries within 1 and 5 mile Radii US Hwy 61 US Hwy 61 G Hastings Tr Hasting Tr ! ! ! #* !! Eagles Point WWTP 145th St E ") Agricultural Processing WWTP >=5 mgd ") Industrial Process Cooling #* WWTP 1-5 mgd ") Industrial Processing Major Rivers ") Metal Processing Highway ") ") Non-Metallic Processing Other !( ") Ground Water Surface Water ") Petroleum-Chemical Processing G Municipal Water ") ") ") Pulp and Paper Processing Sand and Gravel Washing Power Generation County Municipality #* Manning Ave S Mississippi G Vermillion St #* Hastings WWTP G ! GG Point Douglas Dr S Le Duc Dr G " 0 5 Miles G G Sources: Minnesota DNR Water Appropriation Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) Metropolitan Council Industrial Dischargers Permit Program, 2005 !( " ¯ 0.00 - 0.50 mgd !( 0.51 - 1.50 mgd !( 1.51 - 5.00 mgd !( 5.01 - 10.00 mgd 10.01 - 25.00 mgd !( 25.01 - 505.00 mgd !(
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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Page 138 and 139: Section 3 Inventory of Major WWTPs
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
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Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
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Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
Page 222 and 223: Water Use (MGD) Water Use (MGD) 13.
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Page 226 and 227: Overview There are no federal regul
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Setback Distances Appendix B Status
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Appendix B Status of Water Reuse Re
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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