Recycling Treated Municipal Wastewater for Industrial Water Use

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UseCode by Year Minnesota Power Generation Facilities Water Use, 2000-2004 Power Generation UseCode 222 Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) Surface water (MGY) 222 2004 430353.25 1179.1 49.6 0.3 1178.75 109.5 430243.8 222 2003 402481.85 1102.7 49.0 0.43 1102.26 156.95 402324.9 222 2002 377691.05 1034.8 46.5 0.31 1034.46 113.15 377577.9 222 2001 375548.5 1028.9 47.2 0.33 1028.57 120.45 375428.1 222 2000 385578.7 1056.4 46.5 0.5 1055.88 182.5 385396.2 Power Generation UseCode 223 Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) Surface water (MGY) 223 2004 7099.25 19.45 0.8 0.98 18.47 357.7 6741.55 223 2003 7537.25 20.65 0.9 1.06 19.59 386.9 7150.35 223 2002 8037.3 22.02 1.0 0.92 21.1 335.8 7701.5 223 2001 7774.5 21.3 1.0 1.09 20.21 397.85 7376.65 223 2000 8365.8 22.92 1.0 1.41 21.51 514.65 7851.15 Power Generation UseCode 225 Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) Surface water (MGY) 225 2004 119249.15 326.71 13.7 1.36 325.35 496.4 118752.8 225 2003 101199.9 277.26 12.3 1.22 276.04 445.3 100754.6 225 2002 100192.5 274.5 12.3 1.17 273.33 427.05 99765.45 225 2001 98845.65 270.81 12.4 1.09 269.72 397.85 98447.8 225 2000 105981.4 290.36 12.8 1.03 289.33 375.95 105605.5 Power Generation UseCode 226 Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) Surface water (MGY) 226 2004 311191.7 852.58 35.8 0.14 852.44 51.1 311140.6 226 2003 309049.15 846.71 37.7 0.11 846.6 40.15 309009 226 2002 325463.2 891.68 40.1 0.11 891.57 40.15 325423.1 226 2001 313078.75 857.75 39.3 0.12 857.63 43.8 313035 226 2000 328927.05 901.17 39.7 0.11 901.06 40.15 328886.9 Power Generation UseCode 229 Year Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) Surface water (MGY) 229 2004 313.9 0.86 0.0 0.85 0.01 310.25 3.65 229 2003 405.15 1.11 0.0 1.1 0.01 401.5 3.65 229 2002 441.65 1.21 0.1 1.21 0 441.65 0 229 2001 386.9 1.06 0.0 1.05 0.01 383.25 3.65 229 2000 397.85 1.09 0.0 1.09 0 397.85 0 App A_Industrial water use_state_2000-2004.xls, Power Generation Summary Page 2 of 5 7/6/2007
Water Use (MGD) Water Use (MGD) 1400 1200 1000 25 20 15 10 800 600 400 200 5 0 0 Steam Power Cooling - Once through Water Use 2000-2004 2004 2003 2002 2001 2000 Year Steam Power Cooling - Wet Tower Water Use 2000-2004 2004 2003 2002 2001 2000 Year App A_Industrial water use_state_2000-2004.xls, Power Generation Summary Minnesota Power Generation Facilities Water Use, 2000-2004 Surface Water Ground Water Surface Water Ground Water Page 3 of 5 7/6/2007
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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Page 162 and 163: Section 3 Inventory of Major WWTPs
Page 166 and 167: ") Figure 3.16c. St. Croix River Wa
Page 174 and 175: Figure 3.18 Metro Area Industrial R
Page 178 and 179: G G Flying Cloud Dr !! G! G Figure
Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
Page 192 and 193: State Hwy 36 ! Figure 3.28. St. Cro
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
Page 210 and 211: Minnesota Water Use in 2000 (withou
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
Page 218 and 219: Minnesota Industrial Processing Fac
Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
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Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
Page 252 and 253: Table 3.10a. Industrial Water Use i
Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.13a. Industrial Water Use i
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WATER USE (MGD) WATER USE (MGD) 2.5
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WATER USE (MGD) WATER USE (MGD) 0.8
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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