Recycling Treated Municipal Wastewater for Industrial Water Use

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Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 1223 Boston Scientific Corporation (1223) 339112 Surgical and Medical Instrument Manufacturing Medical Products 248 CITY 165,848,000 111,874,772 0.4544 1260 Cima Labs Inc 325412 Pharmaceutical Preparation Manufacturing Medical Products 248 CITY 9,480,000 9,417,000 0.0260 0397 DiaSorin Inc Medical Products 248 CITY 8,906,000 7,152,520 0.0244 0412 Guidant 334510 Electromedical and Electrotherapeutic Apparatus Manufacturing Medical Products 248 CITY 26,128,654 12,994,084 0.0716 0915 Lifecore Biomedical (0915) 339113 Surgical Appliance and Supplies Manufacturing Medical Products 248 CITY 10,082,200 8,237,008 0.0276 1154 Medtronic Perfusion Systems Medical Products 248 CITY,OTHER 10,781,100 7,313,160 0.0295 1010 Mentor Corp Minnesota 339113 Surgical Appliance and Supplies Manufacturing Medical Products 248 CITY 23,316,285 23,316,285 0.0639 1256 Micro-Matics LLC 332721 Precision Turned Product Manufacturing Medical Products 248 CITY 186,000 156,400 0.0005 1290 ProtaTek International Inc 325414 Biological Product (except Diagnostic) Manufacturing Medical Products 248 CITY 1,535,000 1,535,000 0.0042 1195 Protein Design Labs Inc 325412 Pharmaceutical Preparation Manufacturing Medical Products 248 CITY 8,411,600 8,411,600 0.0230 0973 St Jude Medical Inc 339113 Surgical Appliance and Supplies Manufacturing Medical Products 248 CITY 9,832,000 9,720,082 0.0269 1137 Upsher-Smith Laboratories Inc (1137) Medical Products 248 CITY 2,550,910 1,723,336 0.0070 1313 Upsher-Smith Laboratories Inc (1313) Medical Products 248 CITY 2,712,000 2,712,000 0.0074 1269 ViroGen Inc 325414 Biological Product (except Diagnostic) Manufacturing Medical Products 248 CITY 366,350 366,350 0.0010 0924 3M Co Metal Products 247 CITY 4,517,436 2,799,800 0.0124 1268 A & E Metal Finishing Inc Metal Products 247 CITY 303,600 272,860 0.0008 1251 A W Beadblasting Co Metal Products 247 CITY 147,356 134,506 0.0004 1138 ADC Telecommunications Inc 332999 All Other Miscellaneous Fabricated Metal Product Manufacturing Metal Products 247 CITY 32,120,000 445,173,300 0.0880 * 1153 ADDCO Inc 33429 Other Communications Equipment Manufacturing Metal Products 247 CITY 3,964,400 2,824,224 0.0109 1258 Advance Corp #1258 33995 Sign Manufacturing Metal Products 247 CITY 3,995,000 1,861,000 0.0109 1275 Aljon Tool Inc 332999 All Other Miscellaneous Fabricated Metal Product Manufacturing Metal Products 247 CITY 309,000 309,000 0.0008 1198 Alliance Steel Service Co 42193 Recyclable Material Wholesalers Metal Products 247 CITY,OTHER 355,966 355,966 0.0010 1081 Alumiplate Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 1,086,346 1,084,346 0.0030 1310 AmeriStar Laser Cutting Inc 33271 Machine Shops Metal Products 247 CITY 1,381,500 1,311,500 0.0038 0951 Anotech Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 4,408,244 4,082,484 0.0121 0996 APG Cash Drawer 332439 Other Metal Container Manufacturing Metal Products 247 CITY 8,583,600 8,366,700 0.0235 1211 Aspen Equipment Co 332999 All Other Miscellaneous Fabricated Metal Product Manufacturing Metal Products 247 CITY 2,463,000 2,265,600 0.0067 0169 Avtec Finishing Systems 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 25,471,200 24,754,516 0.0698 0081 BAE Systems Land and Armaments (0081) 332995 Other Ordnance and Accessories Manufacturing Metal Products 247 CITY 131,896,000 76,731,720 0.3614 0187 Bauer Welding & Metal Fabricators Inc 332996 Fabricated Pipe and Pipe Fitting Manufacturing Metal Products 247 CITY 10,666,400 5,162,264 0.0292 0374 Bepex International LLC 333298 All Other Industrial Machinery Manufacturing Metal Products 247 CITY 1,329,280 1,329,280 0.0036 0990 Bermo Inc #0990 332116 Metal Stamping Metal Products 247 CITY 8,060,736 5,894,652 0.0221 1263 Better Parts Co 33271 Machine Shops Metal Products 247 CITY 326,000 323,600 0.0009 0178 Bo-Decor Metal Finishing Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 2,498,000 2,178,000 0.0068 0912 Bodycote Thermal Processing Co 332811 Metal Heat Treating Metal Products 247 CITY 3,915,000 3,014,749 0.0107 1060 Boker's Inc #1060 332116 Metal Stamping Metal Products 247 CITY 135,020 135,020 0.0004 1233 Boker's Inc #1233 332116 Metal Stamping Metal Products 247 CITY 1,414,984 1,414,984 0.0039 1070 Brady Worldwide Inc 333293 Printing Machinery and Equipment Manufacturing Metal Products 247 CITY 1,125,000 370,984 0.0031 0919 BSM/CORAM North America, Inc. 332999 All Other Miscellaneous Fabricated Metal Product Manufacturing Metal Products 247 CITY 279,670 176,609 0.0008 0633 Buhler Inc 33242 Metal Tank (Heavy Gauge) Manufacturing Metal Products 247 CITY 1,878,660 1,878,660 0.0051 0827 Burr Technology Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 378,000 378,000 0.0010 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 7 of 14 7/6/2007 Incoming (mgd)
Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 1181 Cannon Equipment 333922 Conveyor and Conveying Equipment Manufacturing Metal Products 247 CITY 3,479,679 870,879 0.0095 1279 Carley Foundry Inc Metal Products 247 CITY 3,262,598 2,918,500 0.0089 1167 Carter Day International Inc 333111 Farm Machinery and Equipment Manufacturing Metal Products 247 CITY 397,000 397,000 0.0011 0029 Caterpillar Paving Products Inc 333924 Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing Metal Products 247 CITY 13,921,500 11,238,300 0.0381 0755 Certified Painting Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 922,530 922,530 0.0025 0136 Circuit Science Inc Metal Products 247 CITY 26,923,000 26,923,000 0.0738 1342 Consolidated Container Company 81131 Commercial and Industrial Machinery and Equipment (except Automotive and Electronic) RepaMetal Products 247 CITY 1,484,132 1,484,132 0.0041 0460 Continental Machines 333911 Pump and Pumping Equipment Manufacturing Metal Products 247 CITY 1,611,438 1,611,438 0.0044 0536 Continental Machines 333512 Machine Tool (Metal Cutting Types) Manufacturing Metal Products 247 CITY 3,030,100 3,030,100 0.0083 1105 Dayton Rogers Mfg Co 332116 Metal Stamping Metal Products 247 CITY 4,808,854 1,886,388 0.0132 0572 Deburring Inc 33271 Machine Shops Metal Products 247 CITY 815,000 815,000 0.0022 0557 Detector Electronics Corp 334419 Other Electronic Component Manufacturing Metal Products 247 CITY 2,450,000 1,277,543 0.0067 0750 Donaldson Co Inc Metal Products 247 CITY 18,462,000 13,074,000 0.0506 0694 Douglas Corp 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 10,288,000 10,264,000 0.0282 0145 Dugas Bowers Plating Co 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 13,729,400 12,341,640 0.0376 0666 E/M Corp 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 7,360,000 7,360,000 0.0202 0743 Eaton MDH Inc, Eden Prairie Plant 333999 All Other Miscellaneous General Purpose Machinery Manufacturing Metal Products 247 WELL 96,809,628 42,235,152 0.2652 1034 ECO Finishing Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 33,783,000 30,299,764 0.0926 0151 Edco Products Inc 332320 Metal Products 247 CITY 16,259,160 9,178,044 0.0445 1200 Electro Static Corp 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 2,268,684 1,898,325 0.0062 1280 Electro-Mechanical Industries Inc 335313 Switchgear and Switchboard Apparatus Manufacturing Metal Products 247 CITY,OTHER 345,920 345,920 0.0009 0693 ELO Engineering 332812 Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to ManufacturerMetal Products 247 CITY 1,720,060 1,720,060 0.0047 1345 Engineered Finishing Corp 33271 Machine Shops Metal Products 247 CITY 591,614 369,040 0.0016 0670 Excel Metal Finishing 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 373,000 373,000 0.0010 1261 Fed Tech Metal Products 247 CITY 2,874,000 1,598,880 0.0079 0211 Federal Cartridge Co - ATK 332992 Small Arms Ammunition Manufacturing Metal Products 247 CITY,WELL 56,940,000 218,337,808 0.1560 * 0384 Flame Metals Processing Corp 332811 Metal Heat Treating Metal Products 247 CITY,WELL 502,000 487,700 0.0014 1139 FMS Corp 332117 Powder Metallurgy Part Manufacturing Metal Products 247 CITY 3,940,000 3,940,000 0.0108 0142 Ford Motor Co 336112 Light Truck and Utility Vehicle Manufacturing Metal Products 247 CITY,OTHER 747,922,308 207,205,533 2.0491 0399 GE Osmonics Inc 333319 Other Commercial and Service Industry Machinery Manufacturing Metal Products 247 CITY 63,039,000 36,933,000 0.1727 1106 Gerdau Ameristeel US Inc - St Paul Mill Metal Products 247 CITY,WELL 219,247,191 66,444,633 0.6007 1340 Gopher Motor Rebuilding Inc Metal Products 247 CITY 1,396,000 744,000 0.0038 0626 Gopher Resource Corp 331492 Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and AluminumMetal Products 247 CITY,WELL,OTHER 169,854,336 122,535,993 0.4654 0358 Graco Inc 333911 Pump and Pumping Equipment Manufacturing Metal Products 247 CITY 4,808,668 4,703,275 0.0132 0360 Graco Inc 333911 Pump and Pumping Equipment Manufacturing Metal Products 247 CITY 5,957,813 1,434,933 0.0163 1179 Great Lakes Engineering Inc Metal Products 247 CITY 1,321,260 1,246,425 0.0036 0181 Gross-Given Mfg Co 333311 Automatic Vending Machine Manufacturing Metal Products 247 CITY 7,099,930 7,099,930 0.0195 0012 H D Hudson Mfg Co 333111 Farm Machinery and Equipment Manufacturing Metal Products 247 CITY 3,965,400 3,925,746 0.0109 0740 H&B Elevators Inc. 333921 Elevator and Moving Stairway Manufacturing Metal Products 247 CITY 336,472 388,236 0.0009 1128 Hard Anodize Inc Metal Products 247 CITY,OTHER 508,701 410,381 0.0014 0370 Hardcoat Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Metal Products 247 CITY 222,850 219,850 0.0006 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 8 of 14 7/6/2007 Incoming (mgd)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 278 and 279: WATER USE (MGD) WATER USE (MGD) 2.5
Page 280 and 281: WATER USE (MGD) WATER USE (MGD) 0.8
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 288 and 289: Craddock Consulting Engineers In As
Page 290: Minnesota DNR Waters 2005 Ground-wa
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Page 296 and 297: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
Page 326 and 327: Recommended Limits for Various Indu
Page 328: Exhibit B Blue Lake WWTP Sampling R
Page 331 and 332: MCES Blue Lake Plant Final Effluent
Page 333 and 334: Date Day of Wk MCES Blue Lake Plant
Page 340 and 341: MCES Empire Plant Final Effluent Sa
Page 342 and 343: Date Day of Wk 10/24/06 Tuesday 10/
Page 348 and 349: Exhibit D Metropolitan (Metro) WWTP
Page 350 and 351: MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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