Recycling Treated Municipal Wastewater for Industrial Water Use

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Minnesota Water Use in 2000 (without Power Generation) Waterworks 38.7% Water Level Maintenance 8.4% Minnesota Water Use, 2000-2004 - Statistics Without Power Generation Source: DNR Appropriations Permit Data Air Conditioning 0.6% Non Crop Irrigation 1.7% Special Categories 2.7% Industrial Processing 33.5% Major Crop Irrigation 14.4% AppA-DNRWater_AllCateg_00-04.xls, wateruse_wo_power(00-04) Page 5 7/6/2007
Minnesota Power Generation Facilities Water Use, 2000-2004 CATEGORY USE_CODE Sum Of USE_2004 (MGY) Sum Of USE_2004 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) POWER GENERATION 221 43.8 0.1 0.0 0 0.12 0.0 43.8 POWER GENERATION 222 430353.25 1179.1 49.6 0.3 1178.75 109.5 430243.8 POWER GENERATION 223 7099.25 19.5 0.8 0.98 18.47 357.7 6741.6 POWER GENERATION 225 119249.15 326.7 13.7 1.36 325.35 496.4 118752.8 POWER GENERATION 226 311191.7 852.6 35.8 0.14 852.44 51.1 311140.6 POWER GENERATION 229 313.9 0.9 0.0 0.85 0.01 310.3 3.7 total 868207.25 2378.7 100.0 3.6 2375.0 CATEGORY USE_CODE Sum Of USE_2003 (MGY) Sum Of USE_2003 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) POWER GENERATION 221 47.45 0.1 0.0 0 0.13 0.0 47.5 POWER GENERATION 222 402481.85 1102.7 49.0 0.43 1102.26 157.0 402324.9 POWER GENERATION 223 7537.25 20.7 0.9 1.06 19.59 386.9 7150.4 POWER GENERATION 225 101199.9 277.3 12.3 1.22 276.04 445.3 100754.6 POWER GENERATION 226 309049.15 846.7 37.7 0.11 846.6 40.2 309009.0 POWER GENERATION 229 405.15 1.1 0.0 1.1 0.01 401.5 3.7 total 820673.3 2248.4 CATEGORY USE_CODE Sum Of USE_2002 (MGY) Sum Of USE_2002 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) POWER GENERATION 221 10.95 0.0 0.0 0 0.03 0.0 11.0 POWER GENERATION 222 377691.05 1034.8 46.5 0.31 1034.46 113.2 377577.9 POWER GENERATION 223 8037.3 22.0 1.0 0.92 21.1 335.8 7701.5 POWER GENERATION 225 100192.5 274.5 12.3 1.17 273.33 427.1 99765.5 POWER GENERATION 226 325463.2 891.7 40.1 0.11 891.57 40.2 325423.1 POWER GENERATION 229 441.65 1.2 0.1 1.21 0 441.7 0.0 total 811825.7 2224.2 CATEGORY USE_CODE Sum Of USE_2001 (MGY) Sum Of USE_2001 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) POWER GENERATION 221 0 0.0 0.0 0 0 0.0 0.0 POWER GENERATION 222 375548.5 1028.9 47.2 0.33 1028.57 120.5 375428.1 POWER GENERATION 223 7774.5 21.3 1.0 1.09 20.21 397.9 7376.7 POWER GENERATION 225 98845.65 270.8 12.4 1.09 269.72 397.9 98447.8 POWER GENERATION 226 313078.75 857.8 39.3 0.12 857.63 43.8 313035.0 POWER GENERATION 229 386.9 1.1 0.0 1.05 0.01 383.3 3.7 total 795634.3 2179.8 CATEGORY USE_CODE Sum Of USE_2000 (MGY) Sum Of USE_2000 (MGD) percentage of total Ground water (MGD) Surface water (MGD) Ground water (MGY) POWER GENERATION 221 0 0.0 0.0 0 0 0.0 0.0 POWER GENERATION 222 385578.7 1056.4 46.5 0.5 1055.88 182.5 385396.2 POWER GENERATION 223 8365.8 22.9 1.0 1.41 21.51 514.7 7851.2 POWER GENERATION 225 105981.4 290.4 12.8 1.03 289.33 376.0 105605.5 POWER GENERATION 226 328927.05 901.2 39.7 0.11 901.06 40.2 328886.9 POWER GENERATION 229 397.85 1.1 0.0 1.09 0 397.9 0.0 total 829250.8 2271.9 App A_Industrial water use_state_2000-2004.xls, Power Generation Summary Page 1 of 5 Surface water (MGY) Surface water (MGY) Surface water (MGY) Surface water (MGY) Surface water (MGY) 7/6/2007
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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Page 178 and 179: G G Flying Cloud Dr !! G! G Figure
Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
Page 192 and 193: State Hwy 36 ! Figure 3.28. St. Cro
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
Page 218 and 219: Minnesota Industrial Processing Fac
Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
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Page 226 and 227: Overview There are no federal regul
Page 228 and 229: Appendix B Status of Water Reuse Re
Page 232 and 233: Table 4. Examples of State Water Re
Page 238 and 239: Setback Distances Appendix B Status
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
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Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.13a. Industrial Water Use i
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WATER USE (MGD) WATER USE (MGD) 2.5
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WATER USE (MGD) WATER USE (MGD) 0.8
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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