Recycling Treated Municipal Wastewater for Industrial Water Use

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Crew Costs (with O&P) St. Paul Present Cost Total Cost Description Qty Cost/hr Index * Index ($/hr) Source Notes Pipe Trench - Excavate, lay, backfill, compact crane operator 1 $ 51.00 103.4% 100% $ 52.74 Means 2006 equipment oiler 1 $ 49.35 103.4% 100% $ 51.03 Means 2006 common building laborer 2 $ 42.65 103.4% 100% $ 88.21 Means 2006 <strong>for</strong>eman 1 $ 54.30 103.4% 100% $ 56.15 Means 2006 Total Traffic Control $ 248.13 common building laborer 1 $ 42.65 103.4% 100% $ 44.11 Means 2006 Total * Installation Index $ 44.11 Transmission Main cost estimator_PVC_2007_FINAL.xls, crew_costs Page 1 of 1 3/30/2007 2:52 PM
<strong>Water</strong> Reuse Pipe Line Construction Cost Pipe Material: Ductile Iron Start Sta. End Sta. length diameter (in) start depth (ft) end depth (ft) X Hor.: 1 Vert. depth of vertical cut at bottom average depth (ft) design parameter key upstream MH diameter trench bottom width (ft) trench top width (ft) pavement width cut (ft) Curb replacement (ea) Walk replacement (ftwidth) sod replacement width (ft) seeding width (ft) traffic control personnel Urban Applications 0 550 550 30 8 8 1 10 8.865 11 5 8 8.0 0 0 0 10 0 1 0 0 $192.48 550 600 50 30 8 8 1 10 8.865 11 5 8 8.0 6 1 0 0 0 1 0 0 $229.79 Weighted Average $195.59 600 1150 550 36 8 8 1 10 9.010 12 6 8 8.0 0 0 0 10 0 1 0 0 $237.65 1150 1200 50 36 8 8 1 10 9.010 12 6 8 8.0 6 1 0 0 0 1 0 0 $274.96 Weighted Average $240.76 1200 1750 550 42 8 8 1 10 9.156 13 6 8 8.0 0 0 0 10 0 1 0 0 $291.58 1750 1800 50 42 8 8 1 10 9.156 13 6 8 8.0 6 1 0 0 0 1 0 0 $328.89 Weighted Average $294.69 1800 2350 550 48 8 8 1 10 9.302 14 7 10 10.0 0 0 0 10 0 1 0 0 $369.80 2350 2400 50 48 8 8 1 10 9.302 14 7 10 10.0 6 1 0 0 0 1 0 0 $407.12 Weighted Average $372.91 2400 2950 550 54 8 8 1 10 9.448 15 7 10 10.0 0 0 0 10 0 1 0 0 $430.46 2950 3000 50 54 8 8 1 10 9.448 15 7 10 10.0 6 1 0 0 0 1 0 0 $467.77 Weighted Average $433.57 3000 3550 550 60 8 8 1 10 9.594 16 8 12 12.0 0 0 0 10 0 1 0 0 $491.26 3550 3600 50 60 8 8 1 10 9.594 16 8 12 12.0 6 1 0 0 0 1 0 0 $528.57 Weighted Average $494.37 Rural Applications: 0 600 600 30 8 8 1 10 8.865 11 5 8 8.0 0 0 0 0 10 0 0 0 $179.54 0 600 600 36 8 8 1 10 9.010 12 6 8 8.0 0 0 0 0 10 0 0 0 $223.57 0 600 600 42 8 8 1 10 9.156 13 6 8 8.0 0 0 0 0 10 0 0 0 $277.03 0 600 600 48 8 8 1 10 9.302 14 7 10 10.0 0 0 0 0 10 0 0 0 $352.53 0 600 600 54 8 8 1 10 9.448 15 7 10 10.0 0 0 0 0 10 0 0 0 $412.45 0 600 600 60 8 8 1 10 9.594 16 8 12 12.0 0 0 0 0 10 0 0 0 $469.69 costs do not include: support and/or relocation of utilities permanent easement temporary easement engr and admin costs surveying geotechnical investigation rock excavation contractors mobilization, bonds, overhead and profit tree removal and replacement Transmission Main cost estimator_DIP 2007_FINAL.xls, project_costs Page 1 of 1 3/30/2007 2:53 PM trench support (1=yes) dewatering wells (1=yes) unit cost of pipeline $/ft
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Page 389 and 390: TM3: Recycled Wastewater System Com
Page 403 and 404: Table 13 WATER REUSE SYSTEM COST OF
Page 409 and 410: Cost of Service, $/1000 gallon 1.00
Page 419 and 420: Cost of Service, $/1000 gallons 8.0
Page 423 and 424: Appendix A Water Reuse Regulatory E
Page 425 and 426: Table A-1. 2000 California Water Re
Page 427 and 428: California Department of Health Ser
Page 429 and 430: Other Media Type Filters Fuzzy Filt
Page 431 and 432: Appendix B TECHNICAL MEMORANDUM Rec
Page 433 and 434: Appendix B Reclaimed Water Transmis
Page 435 and 436: Exhibit 1 Transmission Main Cost To
Page 437 and 438: Pipe Installation Data (DR 18 PVC P
Page 439: Equipment Costs (with O&P) Item Des
Page 443 and 444: Construction Unit Costs Item (2006
Page 445 and 446: Crew Costs (with O&P) St. Paul Pres
Page 447 and 448: Capital PROJECT Cost Curves for Rec
Page 449 and 450: Diam (in) Annual Average Day Flow A
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Page 453 and 454: Pipe Capital Project Cost, $ Millio
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Page 465 and 466: Exhibit 3 Water Reuse System O&M Co
Page 467 and 468: Diam (in) Annual Average Day Flow (
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Page 477 and 478: Water Reuse System Estimated Cost o
Page 479 and 480: WATER REUSE SYSTEM COST OF SERVICE
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Water Reuse System Estimates of Pro
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Cost of Service, $/1000 gallon 2.00
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Cost Curves as Basis for Tertiary 1
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Water Reuse System Estimated Cost o
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Appendix D-3 Water Reuse System Cos
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Water Reuse System Estimated Cost o
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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