Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Craddock Consulting Engineers 3-43 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc The inventory for the metro area is restricted to the Met Council plants and Rogers WWTP (since it resides in the seven county area). Information is provided on a plantbasis organized by watershed. The following sections summarize the industries within 1- and 5-miles zones of the plant. These zones are represented as circles on the maps. A brief summary of the range of flows for the industries in these two zones is provided, followed by a list of the industries. The purpose of this inventory is to define the ‘universe’ of potential industrial reuse customers. Task 2 will apply selected criteria to rank and identify industrial reuse customers for a more detailed analysis. Minnesota River Watershed WWTPs The Blue Lake and Seneca WWTPs reside in the Minnesota River watershed. Both of these facilities are in the design phase of process improvements and expansion. The plants are currently rated at 37 and 39 mgd, respectively. A variety of industries are located within a 5-mile radius of the Blue Lake WWTP, as shown on Figure 3.20. Table 3.18 lists all these industries and identifies the water source. Non-metallic and metal processing facilities are the most abundant type of industry. The water demand for industries near the Blue Lake WWTP is 0.13 mgd for nonpotable (not supplied by a municipal water supply system and obtained through an appropriations permit) ground water, and 3.8 mgd for a combination of potable and nonpotable supplies. The largest water user in the 5-mile zone was ADC Telecommunications Inc for metal processing. They used 1.44 mgd of municipal water in 2005. Prior Lake Aggregates, a sand and gravel washing business, had the second highest demand with 0.4 mgd. There were no facilities within a 1-mile radius. The Seneca WWTP has a larger number of industries within a five-mile radius and one food processing industry, Best Brands, within 1 mile of the plant. Figure 3.21 shows these industries spatially and Table 3.19 lists the industries. The metal processing category has the largest number of facilities, but most have demands less than 0.05 mgd, except for Polar Semiconductor Inc, which used 1.7 mgd in 2005 and Cypress Semi-Conductor, which used 2 mgd in 2005. The food products industries in the 5-mile zone had the next largest demand. The total demand for the industries permitted by Met Council was 9.7 mgd in 2005. Other industries within the 5-mile zone include some that do not discharge to the Met Council sewers, but are large water users, such as Xcel Energy. Nearly 300 mgd of nonpotable supply was used by industries in the 5-mile zone of the Seneca Plant, of which 2.7 mgd was ground water.
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.18. Blue Lake WWTP Industries Within a 5 Mile Radius DNR Water MCES Business Industry Name Permit Source * Industry Category - DNR Category ADC Telecommunications Inc M Metal Processing Metal Products Anchor Glass Container Corp x G; M&G Non-Metallic Processing B.F. Nelson Corporation M Industrial Processing Paper/Packaging Birchwood Laboratories Inc M&G Other Laboratory Cargill Inc-Process Development M Agricultural Processing Food Products Certainteed Corp M Industrial Processing Building Material Chaska Chemical Co Inc M Non-Metallic Processing Chemical Products Conklin Co M Non-Metallic Processing Chemical Products Continental Machines M Metal Processing Metal Products Degussa Building Systems (0964) M Non-Metallic Processing Chemical Products Detector Electronics Corp M Metal Processing Metal Products E A Sween Co dba Deli Express M Agricultural Processing Food Products Eaton Corp x G Metal Processing Eaton MDH Inc, Eden Prairie Pl G Metal Processing Metal Products Fremont Industries Inc G Non-Metallic Processing Chemical Products Greenman Technologies of MN x G; M&G Non-Metallic Processing Chemical Products Inland Paperboard & Packaging Inc x G Pulp and Paper Processing Stean Power - Other than Koch Material Company x G Cooling NatureWorks LLC M Non-Metallic Processing Chemical Products Novus Inc M Non-Metallic Processing Steam Power Cooling – Wet Chemical Products NSP CO DBA Xcel Energy x G Tower NVE Corp M Metal Processing Industrial Process Cooling Once - through; Metal Electronic Product Rosemount Inc x G; M&G Processing Electronic Product Rubber Industries Inc M Non-Metallic Processing Chemical Products Seagate Technology LLC M+ Metal Processing Electronic Produc Shakopee Gravel Inc x G Sand & Gravel Washing Shakopee Valley Printing M Industrial Processing Printed Products Temple-Inland* G Industrial Processing Paper/Packaging Toro Co M Metal Processing Steam Power Cooling – Wet Metal Products NSP CO DBA Xcel Energy x G Tower * M: Municipal; G: Ground Water; M & G: Municipal and Ground Water: M+: Municipal and Other Sources. ** Industry located with 1 mile of the WWTP. 3-44 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
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Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
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Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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