Recycling Treated Municipal Wastewater for Industrial Water Use

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G G G! Dodd Rd GG Figure 3.24. Rosemount WWTP - Industries within 1 and 5 mile Radii #* Empire WWTP State Hwy 55 " Empire Outfall (Construction Completed 2007) !! ! ! ! ! ! ! ! ! US Hwy 52 G #* " ! ! " Rosemount WWTP US Hwy 52 Courthouse Blvd ") Agricultural Processing WWTP >=5 mgd ") Industrial Process Cooling #* WWTP 1-5 mgd ") Industrial Processing Major Rivers ") Metal Processing Highway ") ") Non-Metallic Processing Other !( ") Ground Water Surface Water ") Petroleum-Chemical Processing G Municipal Water ") ") ") Pulp and Paper Processing Sand and Gravel Washing Power Generation County Municipality #* Mississippi US Hwy 61 G ! ! ! !! #* Eagles Point WWTP Hasting Tr ¯ 145th St E 0 5Miles G G Sources: Minnesota DNR Water Appropriation Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) Metropolitan Council Industrial Dischargers Permit Program, 2005 !( 0.00 - 0.50 mgd !( 0.51 - 1.50 mgd !( 1.51 - 5.00 mgd !( 5.01 - 10.00 mgd 10.01 - 25.00 mgd !( 25.01 - 505.00 mgd !(
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Craddock Consulting Engineers 3-49 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc As described previously in the Lower Mississippi River Watershed Inventory section, Flint Hills Resources is one of the high water demand industries in the watershed, withdrawing nearly 6 mgd in 2004, and previous discussions with Met Council on wastewater reuse opportunities have occurred. The industry with the next largest water use near Rosemount WWTP is Aggregate Industries, with a demand of 1.1 mgd. The Eagles Point WWTP, which was expanded to 10 mgd in 2003, is situated near a 3M chemical facility which uses most of the 2.8 mgd ground water supply for industrial process cooling (once-through). Figure 3.25 shows the well field for 3M within the 1-mile radius and the other industries in the area. The other industries within a 5-mile radius of the plant used 1.13 mgd in 2004. Over 1 mgd of surface water was used by Aggregate Industries. Table 3.23 lists the industries. Table 3.23. Eagles Point WWTP Industries Within a 5 Mile Radius DNR Water Industry MCES Business Industry Name Permit Source* Category - DNR Industrial Process Cooling Once Category 3M Company** x G Through Advance Corp #1258 M Metal Processing Sand & Gravel Metal Products Aggregate Industries - NCR Inc x S Washing Non-Metallic CF Industries x G Processing HD Hudson Mfg Co M Metal Processing Metal Products LSP-Cottage Grove LP** x G Power Generation Spectro Alloys Corp x G Metal Processing * M: Municipal; S: Surface Water.; G: Ground Water ** Industry located with 1 mile of the WWTP The Hastings WWTP has several industries within a 5-mile radius, as shown on Figure 3.26. There is a 0.05 mgd industrial water demand within 1 mile of the plant, for the facilities listed in Table 3.24. In a 5-mile zone, there are agricultural processing industries with a combined demand of 0.04 mgd and sand and gravel washing operations that rely primarily on surface water supplies. The Empire WWTP was expanded from 9 mgd to 24 mgd and will have a new discharge to the Mississippi River in the vicinity of the one currently used by the Rosemount WWTP. Figure 3.27 identifies the industries near the plant and Table 3.25 lists those within a 5-mile radius. The outfall for the Empire WWTP to the Mississippi River is also shown on the figure. The list of industries in Table 3.25 is restricted to the radius around the plant, but could be broadened to include industries along the outfall, which would include those in the Rosemount WWTP proximity. The industry with the largest water demand near the Empire WWTP is Marigold Foods, which uses 0.32 mgd of ground water supplied by its own well field. Another Food Product industry, Kemps, has a demand of 0.25 mgd. The other industries in the area have a combined demand of 0.42 mgd.
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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Page 136 and 137: Section 3 Inventory of Major WWTPs
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Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
Page 210 and 211: Minnesota Water Use in 2000 (withou
Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
Page 218 and 219: Minnesota Industrial Processing Fac
Page 220 and 221: Water Use (MGD) Water Use (MGD) 120
Page 222 and 223: Water Use (MGD) Water Use (MGD) 13.
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Page 226 and 227: Overview There are no federal regul
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Page 232 and 233: Table 4. Examples of State Water Re
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Appendix B Status of Water Reuse Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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