Recycling Treated Municipal Wastewater for Industrial Water Use

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Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 0333 Anchor Block Co 327331 Concrete Block and Brick Manufacturing Building Materials 249 CITY 16,995,000 12,253,002 0.0466 0401 Andersen Corp 321911 Wood Window and Door Manufacturing Building Materials 249 CITY,WELL 377,765,800 61,354,422 1.0350 0957 Bell Lumber & Pole Co (0957) 321114 Wood Preservation Building Materials 249 OTHER 209,880 209,880 0.0006 0287 Certainteed Corp 324122 Asphalt Shingle and Coating Materials Manufacturing Building Materials 249 CITY 320,600,000 271,630,000 0.8784 0415 GAF Materials Corp 324122 Asphalt Shingle and Coating Materials Manufacturing Building Materials 249 CITY,WELL 230,267,232 18,882,273 0.6309 1238 Zenith Products 327331 Concrete Block and Brick Manufacturing Building Materials 249 CITY,WELL 82,000 82,000 0.0002 0809 Determan Brownie Inc 23594 Wrecking and Demolition Contractors Central Treatment 249 CITY,WELL,OTHER 7,314,452 7,119,168 0.0200 1302 Healthcare Waste Solutions 562211 Hazardous Waste Treatment and Disposal Central Treatment 249 CITY 2,014,000 2,001,200 0.0055 0916 Stericycle Inc 562211 Hazardous Waste Treatment and Disposal Central Treatment 249 CITY,OTHER 4,830,746 4,454,836 0.0132 1346 U of M - Animal Digester Central Treatment 249 CITY 1,160,720 1,160,720 0.0032 1017 U of M - Animal Waste Central Treatment 249 CITY 1,898,692 1,303,438 0.0052 1042 U of M - TCEM 562219 Other Nonhazardous Waste Treatment and Disposal Central Treatment 249 CITY 1,116,927 1,086,927 0.0031 0719 U S Filter Recovery Services Inc 22132 Sewage Treatment Facilities Central Treatment 249 CITY,OTHER 32,810,914 31,298,658 0.0899 0995 Alpha Ceramics Inc 327113 Porcelain Electrical Supply Manufacturing Chemical Products 248 CITY 3,986,405 3,985,823 0.0109 1311 Apex International Mfg (1311) 32562 Toilet Preparation Manufacturing Chemical Products 248 CITY 56,180,000 20,342,435 0.1539 0926 Aveda Corp 32562 Toilet Preparation Manufacturing Chemical Products 248 CITY 30,534,780 24,608,676 0.0837 1175 Boomerang Laboratories Inc 32562 Toilet Preparation Manufacturing Chemical Products 248 CITY,OTHER 14,452,400 6,512,042 0.0396 0801 Brenntag Great Lakes LLC 42269 Other Chemical and Allied Products Wholesalers Chemical Products 248 CITY 334,678 160,588 0.0009 1066 C & H Chemical Inc 325612 Polish and Other Sanitation Good Manufacturing Chemical Products 248 CITY 332,000 531,998 0.0009 0575 Chaska Chemical Co Inc 325612 Polish and Other Sanitation Good Manufacturing Chemical Products 248 CITY 750,863 252,002 0.0021 0570 Conklin Co 325612 Polish and Other Sanitation Good Manufacturing Chemical Products 248 CITY 57,427,080 6,297,000 0.1573 1294 Conwed Plastics 326199 All Other Plastics Product Manufacturing Chemical Products 248 CITY 8,574,324 6,799,140 0.0235 0928 Cortec Corp 325998 All Other Miscellaneous Chemical Product and Preparation Manufacturing Chemical Products 248 CITY 1,246,338 476,538 0.0034 0239 Davis-Frost Inc 311223 Other Oilseed Processing Chemical Products 248 CITY 4,986,660 3,490,664 0.0137 0964 Degussa Building Systems (0964) 32552 Adhesive Manufacturing Chemical Products 248 CITY 6,176,698 1,512,186 0.0169 0088 Diamond Products Co 32562 Toilet Preparation Manufacturing Chemical Products 248 CITY,OTHER 156,428,996 54,188,072 0.4286 1055 Diversified Mfg Corp 325611 Soap and Other Detergent Manufacturing Chemical Products 248 CITY 4,949,700 1,671,207 0.0136 0006 Ecolab Inc 325613 Surface Active Agent Manufacturing Chemical Products 248 CITY 12,775,000 60,531,054 0.0350 * 1044 Electrochemicals Inc 325998 All Other Miscellaneous Chemical Product and Preparation Manufacturing Chemical Products 248 CITY 6,100,890 3,996,300 0.0167 0429 FilmTec Corp (0429) 32613 Laminated Plastics Plate, Sheet, and Shape Manufacturing Chemical Products 248 CITY,WELL 262,314,624 262,314,768 0.7187 1085 Fox Packaging Inc 325612 Polish and Other Sanitation Good Manufacturing Chemical Products 248 CITY 40,351,608 679,728 0.1106 0268 Fremont Industries Inc 325612 Polish and Other Sanitation Good Manufacturing Chemical Products 248 WELL 11,628,000 4,851,468 0.0319 0949 GreenMan Technologies of MN Inc 56292 Materials Recovery Facilities Chemical Products 248 CITY,WELL 1,301,980 1,301,980 0.0036 1097 Greenway Research Lab 32562 Toilet Preparation Manufacturing Chemical Products 248 CITY 5,040,000 2,804,979 0.0138 0937 H B Fuller Co #0937 32552 Adhesive Manufacturing Chemical Products 248 CITY 6,401,700 4,779,302 0.0175 1021 H B Fuller Co #1021 32552 Adhesive Manufacturing Chemical Products 248 CITY,WELL 73,776,000 3,920,076 0.2021 1049 H B Fuller Co #1049 32551 Paint and Coating Manufacturing Chemical Products 248 CITY 1,137,330 1,039,140 0.0031 0450 Hawkins Chemical Inc 325998 All Other Miscellaneous Chemical Product and Preparation Manufacturing Chemical Products 248 CITY 26,171,376 22,168,080 0.0717 1250 Hawkins Chemical Inc 325181 Alkalies and Chlorine Manufacturing Chemical Products 248 CITY 44,480,568 4,753,782 0.1219 1002 Hawkins Chemical Inc-Terminal I 325181 Alkalies and Chlorine Manufacturing Chemical Products 248 CITY 36,940,728 12,064,020 0.1012 1171 Hoffman Enclosure (SCO) 326199 All Other Plastics Product Manufacturing Chemical Products 248 CITY 6,248,096 5,516,226 0.0171 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 1 of 14 7/6/2007 Incoming (mgd)
Permit No. Organization NAICS Code 1 Metropolitan Council Industrial Dischargers Water Demand, 2005 Sorted by Business Category and Organization Name NAICS Description MCES Business Category 2 DNR Use Code 3 Incoming Water Type Incoming (Gal) Sewered (Gal) 1228 Illbruck Foamtec Inc 32615 Urethane and Other Foam Product (except Polystyrene) Manufacturing Chemical Products 248 CITY 954,448 890,448 0.0026 1192 Intek Plastics Inc Chemical Products 248 CITY 1,724,400 858,716 0.0047 1125 Intek Plastics Inc 326199 All Other Plastics Product Manufacturing Chemical Products 248 CITY 7,120,800 4,870,446 0.0195 0244 Interplastic Corp 325211 Plastics Material and Resin Manufacturing Chemical Products 248 CITY,OTHER 33,551,088 25,832,283 0.0919 1328 IonBond Inc Chemical Products 248 CITY 12,297,120 12,174,148 0.0337 0816 KIK Minnesota 325612 Polish and Other Sanitation Good Manufacturing Chemical Products 248 CITY 31,038,000 1,257,040 0.0850 0969 Kohl & Madden Printing Ink Corp 32591 Printing Ink Manufacturing Chemical Products 248 CITY 13,119,266 13,119,266 0.0359 1331 LSI Corp of America Chemical Products 248 CITY 5,330,000 4,784,000 0.0146 0792 McLaughlin Gormley King Co 32532 Pesticide and Other Agricultural Chemical Manufacturing Chemical Products 248 CITY 4,300,140 540,160 0.0118 1353 Minnesota Petroleum Service Chemical Products 248 CITY,OTHER 149,684 149,684 0.0004 0354 Minntech Corp 325412 Pharmaceutical Preparation Manufacturing Chemical Products 248 CITY 102,546,840 26,791,324 0.2810 0906 Multi-Clean Inc 325612 Polish and Other Sanitation Good Manufacturing Chemical Products 248 CITY 2,852,000 857,224 0.0078 1026 NatureWorks LLC 325211 Plastics Material and Resin Manufacturing Chemical Products 248 CITY 25,400 25,400 0.0001 1288 Norwesco Inc 326199 All Other Plastics Product Manufacturing Chemical Products 248 CITY 3,313,206 2,302,743 0.0091 1344 Novus Inc Chemical Products 248 CITY 1,064,820 1,013,979 0.0029 1282 Nu Coat Inc 32551 Paint and Coating Manufacturing Chemical Products 248 CITY 1,675,200 878,642 0.0046 1227 Par Aide Products Co (1227) 33992 Sporting and Athletic Goods Manufacturing Chemical Products 248 CITY 167,000 166,600 0.0005 1314 Porous Media 339999 All Other Miscellaneous Manufacturing Chemical Products 248 CITY 23,109,000 19,191,000 0.0633 1322 Powder Coating Technologies Inc Chemical Products 248 CITY 487,632 487,632 0.0013 0953 Pump & Meter Services Inc 562211 Hazardous Waste Treatment and Disposal Chemical Products 248 CITY,OTHER 227,934 225,434 0.0006 1124 Quality Mfg Inc Chemical Products 248 WELL 204,550 204,232 0.0006 0371 Release Coatings of Minneapolis Inc 81131 Commercial and Industrial Machinery and Equipment (except Automotive and Electronic) RepaChemical Products 248 CITY 1,607,000 1,607,000 0.0044 1292 Ritrama Inc 322222 Coated and Laminated Paper Manufacturing Chemical Products 248 CITY 6,217,791 6,188,226 0.0170 0198 Rubber Industries Inc 326291 Rubber Product Manufacturing for Mechanical Use Chemical Products 248 CITY 550,000 466,230 0.0015 0558 Sierra Corp 32551 Paint and Coating Manufacturing Chemical Products 248 CITY 2,871,570 1,990,158 0.0079 0992 Silver Pockets Inc 42193 Recyclable Material Wholesalers Chemical Products 248 CITY,OTHER 2,212 2,212 0.0000 1325 Sunburst Chemicals Inc Chemical Products 248 CITY 6,855,000 5,065,926 0.0188 0110 Univar USA Inc 42269 Other Chemical and Allied Products Wholesalers Chemical Products 248 CITY 1,313,200 521,400 0.0036 1183 Uponor Wirsbo 325211 Plastics Material and Resin Manufacturing Chemical Products 248 CITY 13,682,760 13,202,760 0.0375 1122 Vision-Ease Lens 339115 Ophthalmic Goods Manufacturing Chemical Products 248 CITY 74,440,134 45,598,569 0.2039 1146 XSYS Print Solutions Inks, LLC Chemical Products 248 CITY 712,000 712,000 0.0020 0830 XSYS Print Solutions Inks, LLC 32591 Printing Ink Manufacturing Chemical Products 248 CITY 1,540,000 1,510,557 0.0042 1129 Zomax Optical Media Chemical Products 248 CITY 7,007,960 3,199,760 0.0192 1218 Owens Corning (1218) 324122 Asphalt Shingle and Coating Materials Manufacturing Contaminated Groundwater 249 CITY 78,946,992 69,511,806 0.2163 0056 AaCron Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,WELL,OTHER 107,231,242 61,461,344 0.2938 0024 AbelConn LLC 335931 Current-Carrying Wiring Device Manufacturing Electronic Products 247 CITY 9,786,120 9,778,780 0.0268 1102 ABW Plating Service Inc 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY,OTHER 1,285,510 1,231,510 0.0035 0806 Added Value Technology 334412 Bare Printed Circuit Board Manufacturing Electronic Products 247 CITY 1,669,500 1,669,500 0.0046 1299 APA Enterprises Inc 333314 Optical Instrument and Lens Manufacturing Electronic Products 247 CITY 1,285,126 891,816 0.0035 0748 Arrow Cryogenics Inc #748 332813 Electroplating, Plating, Polishing, Anodizing, and Coloring Electronic Products 247 CITY 10,672,254 10,672,254 0.0292 0583 Aztec Electronics Inc 334418 Printed Circuit Assembly (Electronic Assembly) Manufacturing Electronic Products 247 CITY 1,514,081 1,514,081 0.0041 II-1_App E_MCES IU Data-2005 Water Demand.xls Page 2 of 14 7/6/2007 Incoming (mgd)
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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Page 246 and 247: Craddock Consulting Engineers In As
Page 248 and 249: WATER USE (MGD) WATER USE (MGD) 3.5
Page 250 and 251: Table 3.9a. Industrial Water Use in
Page 252 and 253: Table 3.10a. Industrial Water Use i
Page 254 and 255: Table 3.10d. Industries in the Lowe
Page 256 and 257: WATER USE (MGD) WATER USE (MGD) 8 7
Page 258 and 259: Table 3.11d. Industries in the Minn
Page 260 and 261: Table 3.11d. Industries in the Minn
Page 262 and 263: WATER USE (MGD) WATER USE (MGD) 12
Page 264 and 265: Table 3.12c. Industries in the Miss
Page 282 and 283: Table 3.17c. Industries in the West
Page 284 and 285: MN Permit No Facility Minnesota Mun
Page 286 and 287: MN Permit No Facility Minnesota Mun
Page 290: Minnesota DNR Waters 2005 Ground-wa
Page 298 and 299: Permit No. Organization NAICS Code
Page 310 and 311: Metropolitan Council Recycling Trea
Page 312 and 313: TM2: Sampling Plan and Results Recy
Page 326 and 327: Recommended Limits for Various Indu
Page 328: Exhibit B Blue Lake WWTP Sampling R
Page 331 and 332: MCES Blue Lake Plant Final Effluent
Page 333 and 334: Date Day of Wk MCES Blue Lake Plant
Page 340 and 341: MCES Empire Plant Final Effluent Sa
Page 342 and 343: Date Day of Wk 10/24/06 Tuesday 10/
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Metropolitan Council Recycling Trea
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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